Headline

Sr. Mechanical Maintenance Engineer | MBA-Operations | HEMM & Mining Equipment | Safety & Cost Optimization

About

I am a Senior Mechanical Maintenance Engineer with hands-on experience in maintaining and optimizing the performance of Heavy Earth Moving Machinery (HEMM) and other critical mining equipment. Currently working at Amalgamated Karunda Maliakhera Limestone Mines, JK Cement Ltd. I specialize in preventive maintenance, equipment reliability, cost optimization, and workplace safety. Over the years, I’ve managed the mechanical upkeep of a wide range of machinery, including Kobelco (SK520, SK380), Komatsu PC500, CAT Dumpers (770G), CAT Dozers (D6R), IRB-400 Drill Machines, Eicher Tippers, and light vehicles. My role has involved leading major overhauls, implementing equipment modifications, and collaborating with cross-functional teams to reduce downtime and increase productivity. I’ve successfully led several cost-saving projects, optimized spare part sourcing, and improved machine life through smart part replacements and performance upgrades. Safety is central to my work, and I’ve actively conducted Job Safety Analysis (JSA), toolbox talks, and served as a Workmen Inspector, ensuring full compliance with DGMS and ISO norms. In addition to technical excellence, I’ve built strong leadership skills through team coordination, training, and implementation of 5S practices across stores, workshops, and maintenance areas. I’m passionate about continuous improvement, safe practices, and delivering reliable, efficient operations in the mining sector.

Location

Nimbahera

Work experience

Senior Engineer at JKCement, Apr 2025 - Present · 1 yr 2 mos, Nimbahera, Rajasthan, India, Promoted to Senior Engineer – Mechanical Maintenance, with increased responsibility for managing the reliability, performance, and safety of mining machinery and on-ground maintenance operations. I oversee a cross-functional team to ensure optimal equipment uptime, cost efficiency, and adherence to safety and statutory standards. Safety & Compliance Initiatives: Actively conducting Job Safety Analysis (JSA) before every major maintenance task Ensuring 100% adherence to DGMS safety norms and ISO documentation Implemented and maintained 5S standards across the store, office, and workshop areas Team & Process Leadership: Leading a team of technicians and mechanics, ensuring smooth shift operations and high performance Conducting toolbox talks, on-job training, and OEM-supported sessions to upskill the team Promoting a culture of team ownership, continuous improvement, and proactive problem solving Supported procurement optimization by identifying alternate vendors without compromising on quality Achieved significant cost savings through strategic maintenance planning, part optimization, and equipment modifications that reduced downtime and extended machine life. This role has enhanced my expertise in technical leadership, team building, safety-first operations, vendor management, and cost-effective maintenance engineering in the mining industry.

Engineer at JKCement, Jun 2022 - Mar 2025 · 2 yrs 10 mos, Nimbahera, Rajasthan, India, Working as a Mines Maintenance Engineer, I am responsible for the efficient mechanical upkeep of heavy mining machinery and light vehicles, with a focus on equipment reliability, cost control, and operational productivity. 🔧 Key Responsibilities: Performing preventive and scheduled maintenance of key equipment including: Kobelco Excavators (SK520, SK380) CAT Dumpers (770G) Dozers (CAT D6R) Drill Machines (IRB-400) Light and utility vehicles Monitoring equipment performance and ensuring timely interventions to reduce unplanned downtime. Maintaining detailed records of machine history, part replacements, and service schedules. Served as Workmen Inspector for 1 year, ensuring strict compliance with safety protocols, inspecting working conditions, and supporting audits as per DGMS norms. 🛠️ Key Initiatives & Achievements: Implemented cost-saving modifications and part replacements to reduce overall maintenance expenses while improving equipment efficiency and uptime. Collaborated with vendors and alternate suppliers to optimize procurement and reduce dependency on OEM parts, without compromising performance. Introduced automation upgrades like auto-greasing systems to improve machine productivity. Replaced select components with custom-engineered or locally manufactured alternatives to enhance durability and reduce recurring failures. Initiated and implemented 5S practices across workshop, store, and office areas to improve workplace efficiency. Conducted daily toolbox talks, skill training, and collaborated with OEMs to support field learning and safe maintenance practices. Ensured compliance with DGMS and ISO documentation standards and maintained all statutory records effectively. This role has enhanced my hands-on expertise in HEMM maintenance, cost control strategies, vendor development, and mine equipment optimization, while reinforcing a strong commitment to safety, documentation, and continuous improvement in a demanding mining environment.

Engineer at JKCement, Jan 2022 - May 2022 · 5 mos, Mangrol, Rajasthan, India, As a Mechanical Mines Maintenance Engineer at JK Cement’s Mangrol and Tilakhera mines, I was responsible for ensuring the smooth operation and high availability of both mining machinery and plant equipment. My role involved supervising shift maintenance, executing preventive and corrective tasks, and leading mechanical overhauls on critical heavy equipment. 🔧 Key Responsibilities: Executed preventive, corrective, and breakdown maintenance of Heavy Earth Moving Machinery (HEMM) and plant support systems. Conducted mechanical servicing, inspection, and fault diagnosis on: Excavators: Kobelco SK380, Komatsu PC300 Drill Machines: ICB-40, IRB-300 Dozers: BEML BD85 Cranes, Hydra, and Sweeping Machines Light Vehicles and Utility Transport Planned and led major overhauls and component replacements, including: Ring Gear Replacement on heavy equipment Hydraulic system servicing and seal replacements Maintained daily and weekly logs, shift handover reports, and inventory records for spare parts and consumables. Ensured compliance with safety standards, participated in safety audits, and conducted tool-box talks. 🛠️ Key Projects & Achievements: Improved equipment reliability by standardizing maintenance intervals and checklists for excavators and drill machines. Played a key role in maintaining >90% equipment availability, directly contributing to uninterrupted mining operations. Supported the implementation of a spare parts tracking system that optimized inventory usage and reduced emergency procurement needs. Handled Hydraulic and Mechanical troubleshooting under pressure during shift breakdowns. This hands-on experience strengthened my skills in mechanical systems, hydraulic maintenance, and heavy machinery troubleshooting, while enhancing my ability to lead maintenance teams and improve plant performance in a high-demand mining environment.

Core Committee Member at ASME (The American Society of Mechanical Engineers), May 2016 - Jan 2019 · 2 yrs 9 mos, India

Joint Secretary at ASME (The American Society of Mechanical Engineers), May 2017 - Sep 2017 · 5 mos

Head Of Logistics Department at ASME (The American Society of Mechanical Engineers), Oct 2016 - Apr 2017 · 7 mos

Summer Internship at Wagon Repair Shop , Indian Rialways , Kota , Rajasthan, May 2018 - Jun 2018 · 2 mos, Kota , Rajasthan, learned about the working methodology of Wagon Repair Shop & Different types of wagons, The project is all about to study CTRB and increase its productivity

Summer Internship at Kota Super Thermal Power Station - India, Jun 2017 - Jul 2017 · 2 mos, Kota, Rajasthan, India

Education

Master of Business Administration - MBA, Operations management, Symbiosis School for Online & Digital Learning

Bachelor of Technology - BTech, Mechanical Engineering, UPES