Headline

Specializing in Variation Analysis and GD&T

About

With nearly a decade of experience at Boeing and over 20 years in manufacturing and dimensional engineering, I bring a proven focus on precision and quality. My role as Lead Dimensional Engineer centers on leveraging 3DCS software for variation analysis, supported by expertise in geometric dimensioning and tolerancing, as validated by my GDTP Senior certification. At Boeing, I prioritize operational efficiency and engineering excellence through advanced tolerance stackup analysis and disciplined process planning. Dedicated to enhancing manufacturing methodologies, I contribute to achieving organizational goals in the aerospace sector by aligning precision engineering with streamlined processes.

Location

Bengaluru

AI stack

gemini

Work experience

Lead Dimensional Engineer at Boeing, Dec 2016 - Present · 9 yrs 11 mos, Bengaluru, Karnataka, India, Variation Analysis using 3DCS Software

Senior Manufacturing Engineer at Honeywell Technologies Solution Lab Pvt Ltd, Sep 2014 - Nov 2016 · 2 yrs 3 mos, Bangalore, Senior Engineer - Advance Manufacturing Engineering, Aerospace Division • Create Process plan and stage drawings for Engines Gear Manufacturing. • Create Production Process planning documents in Team Center. • Perform Manufacturing Tolerance Stackup analysis • Coordinate for new product introduction (Solenoid Valves) • Create FMEA & Control Plan for assembly & testing of Hydraulic Reservoirs. • Develop Standard Operating Sheets for assembly & testing of Hydraulic Reservoirs. • Lead Safety Audits. • Value stream planning for reducing lead time

Assistant Manager at Bosch Limited, Oct 2006 - Aug 2014 · 7 yrs 11 mos, Bangalore, MANUFACTURING ENGINEERING • Process planning activities for Assembly, Pressed & sheet metal components, finish grinding, honing & machining. • Implementation of pull & lean line design in the value stream. • Coordination for TS/16949 Audit, SPC Audit & Engineering change process. • Processing of cost enquiry for introduction of new products. • Developing process for new products, assembly line setting, cycle time estimation, line balancing & bottle neck management. • Handling of engineering changes, Pilot orders (PPAP) & Trial orders. • Perform process Validation • Construction & Owning Process FMEA & Control Plan. • Preparing work instruction for manufacturing process. • Plan and install MAE, plan and realize tools, Fixtures and gauges • Fool proofing for the process deviations. • Handling Cost reduction projects. • Process optimization through Tooling improvements, Fixturing improvements and Process changes. • Setup time reduction by standardizing Fixtures & Quick changeovers. • Adopting cellular manufacturing systems. • Root cause analysis and problem solving • Provide technical/ process support for purchase department to outsource components. • Preparing quality control charts for monitoring SPC • Conducting Process capability, machine capability & gauge capability

Education

Master of Science (M.S.), Manufacturing Management, Birla Institute of Technology and Science, Pilani

Bachelor's degree, Mechanical Engineering, Siddaganga Institute of Technology