Headline

Senior Assembly Process Engineer | BIW/Chasis Launch | Cycle Time & JPH

About

Automotive Engineer with 9 years of in-depth experience in BIW assembly, fixture tool design, and process engineering. My expertise spans a wide range of responsibilities, including: BIW Assembly and Process Engineering: Proficient in preparing and reviewing critical BIW Launch Process documentation such as Master Job Documents (MJD), Weld Road Maps, Process PPTs, Product Feasibility Studies, Error Proof Studies and Time Study & Cycle Time Validation. Adept at updating assembly processes for Body-in-White (BIW) assemblies, revising layouts and equipment lists, and coordinating with cross-functional teams to ensure seamless project execution. Fixture Design and Concept Development: Extensive experience in concept design and manufacturing drawings of automotive welding fixtures and grippers. Skilled in generating new concepts, optimizing designs, implementing simulation feedback, and conducting weld gun studies. Proficient in 3D and 2D layout studies, clamp validation calculations, and utilizing CATIA V5 and UG-NX for design and validation. Design Engineering Skills: Strong background in 3D assembly modeling, part modeling, and creating manufacturing drawings and Bill of Materials (BOM) according to American and European standards. Expertise in material selection, machining, fabrication processes, and GD&T. I am a results-driven professional with a proven track record of delivering high-quality projects in dynamic environments. My focus on precision, efficiency, and continuous improvement ensures excellence in both assembly and design engineering.

Location

Pune/Pimpri-Chinchwad Area

Work experience

Senior Assembly Engineer at AUTOKINITON, Apr 2026 - Present · 4 mos, On-site, Supporting in Soft Launch related activities. Main tasks include- NPI, Time Study, Cycle Time Study, JPH, Process Flow.

Assembly Engineer at AUTOKINITON, May 2023 - Mar 2026 · 2 yrs 11 mos, Hyderabad, Telangana, India, As an experienced automotive industry professional, I excel in preparing and reviewing BIW Launch Process documentation, including: Master Job Document (MJD) Weld Road Maps Process PPTs Product Feasibility Studies Error Proof Studies Method Analysis Continuous Improvement In addition to this primary focus, my key responsibilities include: Reviewing assembly processes and preparing essential documentation for launch support. Developing documentation for destructive weld tests and welding process roadmaps. Updating assembly processes for Body-in-White (BIW) assemblies to accommodate engineering changes. Revising assembly cell layouts, equipment lists, and process modifications in response to engineering updates. Assisting in the development of assembly processes, layouts, and cost estimates for project quotations. Coordinating and communicating with cross-functional teams, including simulation, fixture design, program management, and plant engineering. Standardizing and customizing documentation formats for BIW assembly cell launches. My commitment to efficiency and precision ensures the highest quality in assembly operations, fostering continuous improvement across all projects.

Design Engineer at Mold-Tek Technologies Limited, Jun 2021 - Apr 2023 · 1 yr 11 mos, Hyderabad, Telangana, India, Involved mainly in Concept design, Manufacturing drawings, quality checking of automotive welding fixtures and grippers. New concept generation and concept optimization, simulation feedback implementation, 3D finish, 2D. Layout study ,Weld gun study and validation. Optimization of design according to gun study Clamp validation calculation, payload calculation, etc Softwares Used : CATIA V5, UG-NX

Design Engineer at CARLine Technologies Pvt Ltd., Jul 2018 - Jun 2021 · 3 yrs, Hyderabad Area, India, Involved mainly in concept design, manufacturing drawings of BIW welding fixtures and grippers. New concept generation and concept optimization, simulation feedback implementation, 3D finish, 2D. Layout study, Weld gun study and validation. Optimization of design according to gun study. Softwares Used : CATIA V5, UG-NX

Trainee Design Engineer at GROUP OF ENGINEERS SERVICES PRIVATE LIMITED, Aug 2016 - Jun 2018 · 1 yr 11 mos, Hyderabad, Telangana, India, 3D finish, 2D Detailing of the unit of Welding(Geo) Fixtures, Grippers of car panel. Preparation of Bill of Materials according to standards provided by customers. Softwares Used : CATIA V5, UG-NX

Education

Master of Engineering (M.E.), Tool Design, Osmania University

Bachelor of Engineering (B.E.), Mechanical Engineering, BALLARPUR INSTITUTE OF TECHNOLOGY