Vangala Sai Sagar profile photo 1 on Tal

Vangala Sai Sagar

Engineering Change Specialist | PLM – Enovia V5 & Aras | BOM & Configuration Management | Onshore Wind Turbine ECO/ECR | Six Sigma Green Belt | TCS (GE Vernova)

Hyderabad

4+ years of work experience

Tata Consultancy Services
Oct 20232 yrs 8 mosPresent

Hyderabad, Telangana, India

Managed end-to-end lifecycle of 500+ Engineering Change Orders (ECOs) and 60+ Engineering Change Requests (ECRs) for Onshore Wind Turbine product lines, achieving zero-defect release compliance across all change cycles. Owned the complete Tower Kit creation and release process — from stakeholder kick-off discussions through product structure updates, BOM validation, model checks, and final release per GE standards. Created and released 130+ manufacturing parts through each Tower Kit milestone, ensuring accurate configuration and BOM compliance at every phase gate. Managed a product structure of 80,000+ function lines and 30,000+ 3D instance function lines in Enovia V5 and Aras PLM, maintaining data integrity across all change cycles. Reviewed all Tower ECOs and ECRs from a configuration perspective, validating engineering parts, 3D models, and BOM structures against GE Standards before approval and release. Produced BOM and BOM Specification Packages to support engineering decisions, procurement readiness, and manufacturing execution. Collaborated cross-functionally with Change Coordinators, Design Engineers, and System Integration Leads (SILs) during change planning, impact assessment, and implementation phases. Applied Six Sigma Green Belt methodologies to identify process inefficiencies in change control workflows, improving consistency and turnaround quality.
Tata Consultancy Services
Oct 20221 yrSep 2023

Hyderabad, Telangana, India

Led Engineering Change Management (ECM) processes for GE Vernova's Onshore Wind Engineering program — creating and processing ECRs and ECOs end-to-end in Enovia V5. Managed Product Bill of Materials (BOM) and product structure for multiple wind turbine engineering change projects, ensuring data accuracy across change cycles. Produced comprehensive Product Specification Documents to support engineering decisions and multi-stakeholder alignment. Conducted detailed reviews of engineering drawings to verify technical accuracy, dimensional compliance, and alignment with design specifications. Coordinated with cross-functional stakeholders (design engineers, change coordinators, procurement) to deliver timely change implementation and resolution.
Tata Consultancy Services
Jan 20229 mosSep 2022

Chennai, Tamil Nadu, India

Supported GE Vernova's Onshore Wind Engineering project by managing BOM data and product structure updates in PLM systems under supervision. Assisted in the preparation of Engineering Change Requests (ECRs) and Engineering Change Orders (ECOs), gaining hands-on exposure to full ECM workflows. Contributed to Product Specification Document creation and coordinated change-related activities across departments. Reviewed engineering drawings and identified technical discrepancies — developing foundational skills in configuration validation.

Education

GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))

Bachelor of Technology - BTech, Mechanical Engineering

GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))

20174 yrs2021

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Headline

Engineering Change Specialist | PLM – Enovia V5 & Aras | BOM & Configuration Management | Onshore Wind Turbine ECO/ECR | Six Sigma Green Belt | TCS (GE Vernova)

About

4+ years managing 500+ Engineering Change Orders (ECOs) and 60+ ECRs for GE Vernova's Onshore Wind Turbine product lines at Tata Consultancy Services — using Enovia V5 and Aras PLM. I specialize in the end-to-end Engineering Change lifecycle: from impact assessment and cross-functional stakeholder alignment, through BOM validation and product structure management, to final release per GE standards. I've owned Tower Kit creation and release from scratch, created 130+ manufacturing parts, and maintained a product structure of 80,000+ function lines across change cycles. What I bring: ▸ Engineering Change Management — ECO/ECR lifecycle, change control, zero-defect release compliance ▸ PLM Tools — Enovia V5 (expert), Aras PLM (proficient), product structure & BOM management ▸ Configuration & Obsolescence Management — impact analysis, part lifecycle, GE Standards compliance ▸ Data & Quality — Six Sigma Green Belt, Tableau (BI visualization), Generative AI proficiency ▸ Collaboration — Change Coordinators, Design Engineers, System Integration Leads (SILs) I'm actively exploring PLM Engineer, Engineering Change Specialist, and Configuration Management roles in the energy, aerospace, industrial engineering, or engineering services sectors.

Location

Hyderabad

Work experience

Engineering Change Specialist at Tata Consultancy Services, Oct 2023 - Present · 2 yrs 8 mos, Hyderabad, Telangana, India, Managed end-to-end lifecycle of 500+ Engineering Change Orders (ECOs) and 60+ Engineering Change Requests (ECRs) for Onshore Wind Turbine product lines, achieving zero-defect release compliance across all change cycles. Owned the complete Tower Kit creation and release process — from stakeholder kick-off discussions through product structure updates, BOM validation, model checks, and final release per GE standards. Created and released 130+ manufacturing parts through each Tower Kit milestone, ensuring accurate configuration and BOM compliance at every phase gate. Managed a product structure of 80,000+ function lines and 30,000+ 3D instance function lines in Enovia V5 and Aras PLM, maintaining data integrity across all change cycles. Reviewed all Tower ECOs and ECRs from a configuration perspective, validating engineering parts, 3D models, and BOM structures against GE Standards before approval and release. Produced BOM and BOM Specification Packages to support engineering decisions, procurement readiness, and manufacturing execution. Collaborated cross-functionally with Change Coordinators, Design Engineers, and System Integration Leads (SILs) during change planning, impact assessment, and implementation phases. Applied Six Sigma Green Belt methodologies to identify process inefficiencies in change control workflows, improving consistency and turnaround quality.

Assistant System Engineer at Tata Consultancy Services, Oct 2022 - Sep 2023 · 1 yr, Hyderabad, Telangana, India, Led Engineering Change Management (ECM) processes for GE Vernova's Onshore Wind Engineering program — creating and processing ECRs and ECOs end-to-end in Enovia V5. Managed Product Bill of Materials (BOM) and product structure for multiple wind turbine engineering change projects, ensuring data accuracy across change cycles. Produced comprehensive Product Specification Documents to support engineering decisions and multi-stakeholder alignment. Conducted detailed reviews of engineering drawings to verify technical accuracy, dimensional compliance, and alignment with design specifications. Coordinated with cross-functional stakeholders (design engineers, change coordinators, procurement) to deliver timely change implementation and resolution.

Assistant Systems Engineer Trainee at Tata Consultancy Services, Jan 2022 - Sep 2022 · 9 mos, Chennai, Tamil Nadu, India, Supported GE Vernova's Onshore Wind Engineering project by managing BOM data and product structure updates in PLM systems under supervision. Assisted in the preparation of Engineering Change Requests (ECRs) and Engineering Change Orders (ECOs), gaining hands-on exposure to full ECM workflows. Contributed to Product Specification Document creation and coordinated change-related activities across departments. Reviewed engineering drawings and identified technical discrepancies — developing foundational skills in configuration validation.

Education

Bachelor of Technology - BTech, Mechanical Engineering, GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))