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Umashankar P

Engineer — Quality Assurance and Inspection (Automation Execution) at Sansera Engineering Limited

Greater Bengaluru Area

6+ years of work experience

Sansera Engineering Limited
Apr 20233 yrs 7 mosPresent

Bengaluru, Karnataka, India

As Engineer Inspect Robot Gripper Assembly and SPM components daily using the TRIMOS A3 measuring arm for critical dimensions and the TRIMOS V4 / micro height gauge for standard checks, maintaining a 99% accuracy rate. Conduct on-site vendor manufacturing inspections, evaluating non-conformances and planning rework schedules based on turnaround time and assembly requirements. Oversee end-to-end rework part lifecycles, driving cross-functional communication and vendor follow-ups. Provide precision dimensional verification data to R&D and assembly teams to accelerate continuous improvement and new product development (NPD). Collaborate across cross-functional engineering teams to eliminate quality bottlenecks on SPM assemblies and robotic grippers.
Sansera Engineering Limited
Aug 20229 mosApr 2023

Banglore

Designed 6 dedicated assembly fixtures for connecting rod manufacturing using Autodesk Inventor, covering rough grinding, oil hole drilling, and inspection setups. Created accurate 2D manufacturing drawings and 3D CAD models via AutoCAD and Autodesk Inventor to guide production operations. Partnered with shop-floor production teams to deploy design enhancements that reduced setup and rework times.
Sansera Engineering Limited
Jul 20202 yrs 1 moJul 2022

Karnataka, India

Operated and maintained the Makino Slim 3N CNC machine for high-precision component manufacturing. Managed tool offset corrections for critical part production while interpreting technical blueprints to ensure tight dimensional adherence.

Umashankar’s AI Stack

claude code
claude code
gemini
gemini
meta
meta
metaai
metaai
Canva Magic Studio
Canva Magic Studio

Education

Diploma in Engineering, Mechatronics, Robotics, and Automation Engineering

s j (Govt) polytechnic

20173 yrs2020

SSLC, SSLC (10th Standard)

Swamy Vivekananda Vidya Niketana, Neraluru

20125 yrs2017

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Headline

Engineer — Quality Assurance and Inspection (Automation Execution) at Sansera Engineering Limited

About

Detail-oriented Quality Assurance and Inspection Engineer with 6 years of experience across manufacturing, R&D, and automation execution. ​Currently driving high-precision In-Process Quality Control (IPQC) at Sansera Engineering Limited (Plant 10), overseeing daily inspections of robot gripper assemblies and Special Purpose Machine (SPM) components. Proficient in precision metrology using TRIMOS 6-axis measuring arms and Aberlink 3D software to achieve zero-defect manufacturing standards. ​My background bridges full line automation quality assurance with practical design and manufacturing, including 3D fixture design (Autodesk Inventor, AutoCAD) and CNC machine operations. I actively collaborate with cross-functional R&D, assembly, and vendor teams to handle on-site quality audits, resolve complex assembly issues, and streamline part rework lifecycles. ​Core Competencies: ​Metrology & Quality Assurance: In-Process Quality Control (IPQC), TRIMOS A3 (6-Axis Measuring Arm), TRIMOS V4, Aberlink 3D Metrology Software, Micro Height Gauges, GD&T, Zero-Defect Inspection ​Quality Systems & Operations: ISO 9001:2008, Vendor Quality Audits, Rework Planning & Tracking, Root-Cause Analysis ​CAD & Design: Autodesk Inventor, CATIA V5, AutoCAD, Fixture Design (Rough Grinding, Drilling, Inspection) ​Specialized Skills: Automobile Clay Sculpting, Laser Engraving, CNC Operations (Makino Slim 3N)

Location

Greater Bengaluru Area

AI stack

claude code

gemini

meta

metaai

Canva Magic Studio

Work experience

Engineer — Quality Assurance and Inspection (Automation Execution) at Sansera Engineering Limited, Apr 2023 - Present · 3 yrs 7 mos, Bengaluru, Karnataka, India, As Engineer Inspect Robot Gripper Assembly and SPM components daily using the TRIMOS A3 measuring arm for critical dimensions and the TRIMOS V4 / micro height gauge for standard checks, maintaining a 99% accuracy rate. Conduct on-site vendor manufacturing inspections, evaluating non-conformances and planning rework schedules based on turnaround time and assembly requirements. Oversee end-to-end rework part lifecycles, driving cross-functional communication and vendor follow-ups. Provide precision dimensional verification data to R&D and assembly teams to accelerate continuous improvement and new product development (NPD). Collaborate across cross-functional engineering teams to eliminate quality bottlenecks on SPM assemblies and robotic grippers.

Junior Engineer — Fixture Designer at Sansera Engineering Limited, Aug 2022 - Apr 2023 · 9 mos, Banglore, Designed 6 dedicated assembly fixtures for connecting rod manufacturing using Autodesk Inventor, covering rough grinding, oil hole drilling, and inspection setups. Created accurate 2D manufacturing drawings and 3D CAD models via AutoCAD and Autodesk Inventor to guide production operations. Partnered with shop-floor production teams to deploy design enhancements that reduced setup and rework times.

Trainee — CNC Machine Operator Plant 3 | Jul 2020 – Jul 2022 at Sansera Engineering Limited, Jul 2020 - Jul 2022 · 2 yrs 1 mo, Karnataka, India, Operated and maintained the Makino Slim 3N CNC machine for high-precision component manufacturing. Managed tool offset corrections for critical part production while interpreting technical blueprints to ensure tight dimensional adherence.

Education

Diploma in Engineering, Mechatronics, Robotics, and Automation Engineering, s j (Govt) polytechnic

SSLC, SSLC (10th Standard), Swamy Vivekananda Vidya Niketana, Neraluru

Public links

instagram.com: https://www.instagram.com/spruj_design_1_1_?stkn=MTg4aW13cDc4NXVq