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Suraj Potti

Operations & Supply Chain | PGDM (Ops & SCM), Welingkar Institute of Management | Ex-Software Engineer, Ford Motor Company | Process Improvement · Data-Driven Problem Solving

Greater Bengaluru Area

4+ years of work experience

Mattel, Inc.
May 20256 mosOct 2025

Monterrey, NLE

- Diagnosed a finished-goods recording gap using Pareto analysis on AS-400 production data, isolating the root cause behind persistent reporting discrepancies across the plant. - Retrained material handlers on corrected recording procedures and redesigned the process to prevent recurrence, sustaining a zero-error period following implementation. - Scaled the corrected process from a single pilot line to Plants B, C, and M - standardizing production tracking across the full Monterrey operation. - Piloted a Vision Sensor camera system for real-time production recording, reducing manual data-entry errors and laying groundwork for automated reporting. - Partnered with cross-functional plant teams (production, quality, IT) to translate a shop-floor Industry 4.0 initiative into a repeatable, multi-site standard.
Ford Motor Company
Apr 20221 yr 6 mosSep 2023

Chennai

- Built a rules-based combination engine to auto-generate feasible Product/Model/Family/Feature configurations for a given Program, replacing manual configuration checks with a repeatable, auditable process. - Integrated the solution with Ford's Team Center PLM system, ensuring configuration logic stayed aligned with live product data - improving accuracy and reducing rework for downstream teams.
Ford Motor Company
Jul 20201 yr 10 mosApr 2022

Tamil Nadu, India

- Identified and closed a performance bottleneck in a core enterprise application by researching and benchmarking an alternative data-interchange format (SDIF) against the legacy standard. - Delivered a 30% reduction in processing time and up to 60% reduction in memory usage, driving the team's adoption of the new format — a data-driven efficiency win with direct infrastructure cost impact. - Independently designed and built a replacement scheduling system (Spring Boot) after identifying failure points in the legacy scheduler, cutting application startup time and improving system reliability. - Exposed the new scheduler through a monitoring interface (JMX), giving non-technical stakeholders self-service visibility and control — reducing dependency on engineering for routine task management. - Automated a manual, error-prone deployment process by building a CI/CD pipeline (Jenkins), eliminating repetitive manual work and shortening release cycles.
Cognizant
Feb 20205 mosJun 2020

India

Worked on projects pertaining to Data Analytics using software(s) Tableau, Qlik, PowerBI
KC COTTRELL INC.
Sep 201910 mosJun 2020

Chennai, Tamil Nadu

Developed a whole new Timesheet and Opportunity Management System, tailored to the requirements of the organization.
Bharat Sanchar Nigam Limited
May 20182 mosJun 2018

Tinsukia Area, India

Suraj’s AI Stack

claude code
claude code
claude
claude
deepseek
deepseek
lovable
lovable
openai
openai
Gamma
Gamma

Education

Welingkar Institute of Management

PGDM EBiz, IT Management

Welingkar Institute of Management

20242 yrs2026
SRM IST Chennai

B. Tech, Computer Science and Engineering

SRM IST Chennai

20164 yrs2020

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Headline

Operations & Supply Chain | PGDM (Ops & SCM), Welingkar Institute of Management | Ex-Software Engineer, Ford Motor Company | Process Improvement · Data-Driven Problem Solving

About

I bridge two worlds: 3+ years building enterprise software at Ford Motor Company, and hands-on operations experience driving process improvements on the factory floor at Mattel Inc. At Mattel, I used Pareto analysis on AS-400 production data to identify a finished-goods recording gap, retrained material handlers on the fix, and scaled it across 3 plants - sustaining a zero-error period afterward. At Ford, I applied the same root-cause, data-first approach to software systems: I extracted and rebuilt a scheduler application that cut startup time significantly, and automated a manual archival process end-to-end via CI/CD - eliminating hours of repetitive work. I have completed my PGDM in Operations & Supply Chain Management at Welingkar Institute of Management (2026), actively seeking roles in Operations, Supply Chain, or Project Management where I can combine process rigor with a builder's instinct for fixing what's broken before anyone asks. Open to opportunities in Operations Analyst, Supply Chain, and PMO roles.

Location

Greater Bengaluru Area

AI stack

claude code

claude

deepseek

lovable

openai

Gamma

Work experience

Operations Intern at Mattel, Inc., May 2025 - Oct 2025 · 6 mos, Monterrey, NLE, - Diagnosed a finished-goods recording gap using Pareto analysis on AS-400 production data, isolating the root cause behind persistent reporting discrepancies across the plant. - Retrained material handlers on corrected recording procedures and redesigned the process to prevent recurrence, sustaining a zero-error period following implementation. - Scaled the corrected process from a single pilot line to Plants B, C, and M - standardizing production tracking across the full Monterrey operation. - Piloted a Vision Sensor camera system for real-time production recording, reducing manual data-entry errors and laying groundwork for automated reporting. - Partnered with cross-functional plant teams (production, quality, IT) to translate a shop-floor Industry 4.0 initiative into a repeatable, multi-site standard.

Software Engineer - HTHD at Ford Motor Company, Apr 2022 - Sep 2023 · 1 yr 6 mos, Chennai, - Built a rules-based combination engine to auto-generate feasible Product/Model/Family/Feature configurations for a given Program, replacing manual configuration checks with a repeatable, auditable process. - Integrated the solution with Ford's Team Center PLM system, ensuring configuration logic stayed aligned with live product data - improving accuracy and reducing rework for downstream teams.

Software Engineer at Ford Motor Company, Jul 2020 - Apr 2022 · 1 yr 10 mos, Tamil Nadu, India, - Identified and closed a performance bottleneck in a core enterprise application by researching and benchmarking an alternative data-interchange format (SDIF) against the legacy standard. - Delivered a 30% reduction in processing time and up to 60% reduction in memory usage, driving the team's adoption of the new format — a data-driven efficiency win with direct infrastructure cost impact. - Independently designed and built a replacement scheduling system (Spring Boot) after identifying failure points in the legacy scheduler, cutting application startup time and improving system reliability. - Exposed the new scheduler through a monitoring interface (JMX), giving non-technical stakeholders self-service visibility and control — reducing dependency on engineering for routine task management. - Automated a manual, error-prone deployment process by building a CI/CD pipeline (Jenkins), eliminating repetitive manual work and shortening release cycles.

Intern at Cognizant, Feb 2020 - Jun 2020 · 5 mos, India, Worked on projects pertaining to Data Analytics using software(s) Tableau, Qlik, PowerBI

Software Intern at KC COTTRELL INC., Sep 2019 - Jun 2020 · 10 mos, Chennai, Tamil Nadu, Developed a whole new Timesheet and Opportunity Management System, tailored to the requirements of the organization.

Internship Trainee at Bharat Sanchar Nigam Limited, May 2018 - Jun 2018 · 2 mos, Tinsukia Area, India

Education

PGDM EBiz, IT Management, Welingkar Institute of Management

B. Tech, Computer Science and Engineering, SRM IST Chennai