Lean manufacturing | industrial engineering| Robotics| CATIAV5 |continuous improvement | 3d printing | 3d modelling | “open to new roles”

Bengaluru, Karnataka, India
Naidupeta






Master of Business Administration - MBA, Business, Management, Marketing, and Related Support Services
Indian Institute of Management Tiruchirappalli

Bachelor's degree, Mechanical Engineering
The Sri Venkateswara University College of Engineering (SVUCE), Tirupati
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Download Tal BossLean manufacturing | industrial engineering| Robotics| CATIAV5 |continuous improvement | 3d printing | 3d modelling | “open to new roles”
Experienced Assistant Manager with a strong background in CNC programming, production planning, and quality management spanning over 13 years. Proven track record in optimizing operations, managing resources, and driving continuous improvement initiatives. Skilled in leading cross-functional teams to achieve stringent targets while ensuring compliance with industry standards. Effective communicator and mentor, adept at enhancing operational efficiency and achieving organizational goals through strategic planning and innovative problem-solving.
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Product Development Consultant at GEODESIC TECHNIQUES INDIA PVT LD AP, Sep 2025 - Present · 1 yr, Bengaluru, Karnataka, India, Led installation and commissioning of laser cutting, laser welding, bending, and robotic welding systems. Automated PUFF panel production, reducing cycle time by 2hours per unit and manpower from 8 to 2 operators. Optimized design of radiant tray cooling system for residential, commercial, and office applications, reducing cost per tray to 2000rs through material optimization, design simplification, and process improvements. Designed and developed omni directional material handling car, improving shop floor logistics efficiency. Handled technical discussions with Chinese CNC machine vendors, including selection, negotiation, and finalization.
Assistant Manager at GREENTECH INDUSTRIES INDIA PVT. LTD, Mar 2020 - Sep 2025 · 5 y 6 mo, Naidupeta, Implemented adaptive/macro programming in CNC lathes/mills for high precision bearing housings, reducing cycle by 12% and boosting OEE to 85%. Slashed assembly defects by 30% via poka-yoke; reduced top defect PPM from 11,000 to 3600 through QC circles. Delivered 8 new projects (ODT/PPAP) for bearing housings and turbine housing components on schedule, securing mass production approval, cut tooling costs by 15% and manpower by 8 FTEs via lean line design. Revamped FMEA for 6 high precision projects; resolved 33+ design/process issues via cross functional teams (CFT). Eliminated position with custom gauges; closed 6 critical complaints using 8D methodology. Analyzed weekly production plans and effectively managed resource allocation, ensuring optimal task distribution within the department to meet production targets. Conducted thorough reviews of actual production versus planned production, implementing corrective actions to maintain alignment with targets and improve operational efficiency. Coordinated closely with the Supply Chain Management (SCM) team to ensure the timely availability of raw materials, approving requisitions for both Bill of Materials (BOM) and non-BOM items. Monitored key performance metrics related to productivity, quality, safety, and capacity utilization, providing strategic guidance to enhance overall performance and address any issues. Performed root cause analyses for performance gaps, collaborating with production heads to develop and execute action plans that drive continuous improvement. Trained production leaders in CNC programming, robot programming, and various quality and productivity tools, significantly enhancing workforce skills and operational efficiency. Led initiatives to implement lean management principles and practices, resulting in increased efficiency and reduced waste in production processes. Facilitated cross-functional team collaboration to streamline operations, improve communication, and ensure compliance with industry standards and best practices. Developed and maintained detailed records of production activities, resource utilization, and performance metrics to support data-driven decision-making and strategic planning.
Senior Engineer at KYUNGSHIN INDUSTRIAL MOTHERSON LIMITED, Jan 2018 - Feb 2020 · 2 yrs 2 mos
Master of Business Administration - MBA, Business, Management, Marketing, and Related Support Services, Indian Institute of Management Tiruchirappalli
Bachelor's degree, Mechanical Engineering, The Sri Venkateswara University College of Engineering (SVUCE), Tirupati