Sivabhagavan Sthaparan profile photo 1 on Tal

Sivabhagavan Sthaparan

Expert in Automated Dark Factory Design | 27+ Yrs

Bengaluru

7+ years of work experience

SUN Mobility
Jan 20251 yr 9 mosPresent

Bengaluru, Karnataka, India

Design and Development of Battery Swapping Robots
UPL
Dec 20221 yr 5 mosApr 2024

Mumbai, Maharashtra, India

• Leading Automation and Robotics projects for all the global plants of UPL. • Developed new technology Ultrasonic cleaning machine for Aluminium flask cleaning. • Leading a Team of Engineers for Application Engineering, Application software, machine design and Electrical design. • Taking Lead in Industry 4.0 projects. • Development of Automated guided vehicle. • Design & Development of Leak testing machine for Phosphine gas leak detection of 0.5ppm in product. • Leading Projects, budget management, and man-hours management. • Design and Development of packaging machines for chemical manufacturing. • Designed chemical plant machines for Hazardous environments such as Zone 1 and Zone 21. • Instrumental in designing the Digital Twin for predictive maintenance application.
Oct 20211 yrSep 2022

Coimbatore, Tamil Nadu, India

• Head the Unit for Automation and Robotics projects. • Leading a Team of 25 Engineers for Application Engineering, Application software, machine design and Electrical design.
Mar 20191 yr 2 mosApr 2020

Pune District, Maharashtra, India

• Leading Automation and Robotics projects. • Leading a Team of 30 Engineers for Application Engineering, Application software, machine design and Electrical design.
Amara Raja Group
Feb 20172 yrs 1 moFeb 2019

Tirupati Urban, Andhra Pradesh, India

• As a EXCOM member of Amara raja Heading new initiatives for Automation & Robotics and setting up the roadmaps for Automation in Amara raja group of industries. • Setting up Roadmap for implementing Industry 4.0 in the Amararaja Group. The roadmap consists of • Analysis :Startup workshops, Analyse Amararaja’s maturity in Industry 4.0 • Executed 6 projects with Robot application which include material handling, Hole punching, loading & unloading, assembly and Packing.

Sivabhagavan’s AI Stack

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Education

Birla Institute of Technology and Science, Pilani

Bachelor of Engineering - BE, Electrical, Electronic and Communications Engineering Technology

Birla Institute of Technology and Science, Pilani

19934 yrs1997

Jousha Matriculation school,Chennai

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Headline

Expert in Automated Dark Factory Design | 27+ Yrs

About

I started my engineering journey nearly three decades ago, driven by a simple fascination: how things move and work together. Over the years, that curiosity has grown into a deep expertise in designing and delivering complex automated machines, electric vehicle subsystems, and scalable industrial products. With 27+ years of hands-on experience, I’ve led the complete lifecycle of product development — from blank-sheet concept to shop-floor execution. At Sun Mobility, I headed the mechanical design of high-voltage EV battery handling systems, balancing tight timelines, cost pressures, and innovation demands — all under executive-level expectations. I believe in first-principles design, cross-functional collaboration, and creating solutions that are not just functional — but reliable, manufacturable, and scalable. ✅ Key Highlights: Led end-to-end Engineering design for a 100 kWh HEV charging/swapping system Built and managed lean teams delivering high-impact results in record time Transformed legacy systems into modular, service-friendly platforms Experienced in Siemens S7-1200 PLC, Controllino MEGA, and HMI integrations CTO Program alumni, IIT Kanpur I thrive in environments where design meets urgency — where we need to build fast, build smart, and build for the future. Whether it's electrification, automation, or machine intelligence — I bring not just experience, but the mindset to lead. I’m now exploring senior leadership roles where I can shape product vision, mentor engineering teams, and drive the next phase of innovation. Let’s connect if you’re building something bold.

Location

Bengaluru

AI stack

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Work experience

Head - Automation & Robotics at SUN Mobility, Jan 2025 - Present · 1 yr 9 mos, Bengaluru, Karnataka, India, Design and Development of Battery Swapping Robots

Head – Automation & Robotics at UPL, Dec 2022 - Apr 2024 · 1 yr 5 mos, Mumbai, Maharashtra, India, • Leading Automation and Robotics projects for all the global plants of UPL. • Developed new technology Ultrasonic cleaning machine for Aluminium flask cleaning. • Leading a Team of Engineers for Application Engineering, Application software, machine design and Electrical design. • Taking Lead in Industry 4.0 projects. • Development of Automated guided vehicle. • Design & Development of Leak testing machine for Phosphine gas leak detection of 0.5ppm in product. • Leading Projects, budget management, and man-hours management. • Design and Development of packaging machines for chemical manufacturing. • Designed chemical plant machines for Hazardous environments such as Zone 1 and Zone 21. • Instrumental in designing the Digital Twin for predictive maintenance application.

General Manager - Application Engineering at Lakshmi Life Sciences Private Limited, Oct 2021 - Sep 2022 · 1 yr, Coimbatore, Tamil Nadu, India, • Head the Unit for Automation and Robotics projects. • Leading a Team of 25 Engineers for Application Engineering, Application software, machine design and Electrical design.

Asst.General Manager - Application Engineering at Tal Manufacturing Solutions Limited. (Tata Automation Limited.), Mar 2019 - Apr 2020 · 1 yr 2 mos, Pune District, Maharashtra, India, • Leading Automation and Robotics projects. • Leading a Team of 30 Engineers for Application Engineering, Application software, machine design and Electrical design.

Asst.General Manager – Robotics & Automation at Amara Raja Group, Feb 2017 - Feb 2019 · 2 yrs 1 mo, Tirupati Urban, Andhra Pradesh, India, • As a EXCOM member of Amara raja Heading new initiatives for Automation & Robotics and setting up the roadmaps for Automation in Amara raja group of industries. • Setting up Roadmap for implementing Industry 4.0 in the Amararaja Group. The roadmap consists of • Analysis :Startup workshops, Analyse Amararaja’s maturity in Industry 4.0 • Executed 6 projects with Robot application which include material handling, Hole punching, loading & unloading, assembly and Packing.

Education

Bachelor of Engineering - BE, Electrical, Electronic and Communications Engineering Technology, Birla Institute of Technology and Science, Pilani

Jousha Matriculation school,Chennai