Saved Aijaz
QA/QC Engineer | IATF 16949 | Automotive Tier-1 | Kaizen | Poka-Yoke | PPM Reduction | Open to Relocate — GCC/Dubai
Shegaon
5+ years of work experience
Nov 20241 yr 8 mosPresent
Aurangabad
🏭 Tier-1 Supplier to Bajaj Auto, Mahindra & Mahindra, and Cummins | Sheet Metal & Tubular Assemblies
🎯 Key Achievements:
✅ Zero customer complaints — 4 consecutive months
✅ RFT rejection reduced from 60% to 20% through RCA & 7 QC Tools
✅ Defect recurrence reduced by 40% through Kaizen & Poka-Yoke
✅ Trained 50+ shop floor operators — repeat errors reduced by 20%.
🔧 Key Responsibilities:
✅ Multi-stage inspections — Inward, First Piece, In-Process, Pre-Dispatch
✅ IATF 16949:2016 internal & external audit documentation
✅ Process, Product & Dock Audits — 100% compliance maintained
✅ CAPA implementation & SPC monitoring for defect prevention
✅ EFR & Warranty complaint management — root cause closure
✅ CMM report analysis for dimensional compliance
✅ On-site customer visits at Bajaj Auto — resolved critical quality issues
May 20247 mosNov 2024
waluj MIDC
🏭 3-Wheeler Automotive Component Supplier | Spot Welding | MIG Welding | Press Components
🎯 Key Achievements:
✅ PPM levels reduced through structured corrective actions within OEM targets
✅ Silver Award — Best Kaizen, CCQC (Quality Circle Forum of India) — Motion Loss Reduction
✅ Productivity & process efficiency improved through Kaizen implementation
🔧 Key Responsibilities:
✅ Inward & in-process quality inspections — spot-welded, MIG-welded, projection-welded parts
✅ PPM monitoring & corrective action implementation
✅ Supplier quality coordination & defect reduction activities
✅ Process audit documentation & IATF 16949 compliance support
✅ Kaizen project — Single Piece Flow implementation through re-layout.
Aug 20212 yrs 9 mosApr 2024
MIDC Waluj
🏭 JIPM (Japan Institute of Plant Maintenance) TPM Excellence Award Winner | IATF 16949:2016 Certified | Tier-1 Supplier to Bajaj Auto Limited | Aurangabad.
Aurangabad
🎯 Key Achievements:
✅ Outward PPM reduced from 5,000 to 2,000 — 60% improvement in 10 months
✅ Repeat customer complaints reduced by 60% through 8D & RCA
✅ In-process rejection & scrap reduced by 40% through SPC implementation
✅ 100% calibration compliance maintained throughout 3-year tenure
✅ Improved vendor rating at Bajaj Auto by resolving severity-1 quality issues on-site
🔧 Key Responsibilities:
✅ PPM reduction through SPC monitoring, IPO control & Poka-Yoke implementation
✅ Root cause analysis using Fishbone, 8D & 5-Why for customer & internal issues
✅ Process, Product & Dock Audits — IATF 16949:2016 compliance over 3 years
✅ Warranty & EFR complaint management — root cause closure & CAPA verification
✅ MRM reports, statistical trend analysis & structured action plans
✅ On-site visits at Bajaj Auto Limited — resolved severity-1 quality issues directly
✅ Shop floor operator training — defect prevention & first-pass quality improvement.
Education
Bachelor of Engineering, Mechanical Engineering
Siddhivinayak Technical Campus
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