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kumar saurav S.

Product Design Engineer | CAE + DFMEA + GD&T | Automotive & EV Components | Building Manufacturable, Failure-Resistant Designs from Simulation to Production.

Bengaluru

< 1 year of work experience

DFMEA Technosol Private Limited
May 20265 mosPresent

Bengaluru, Karnataka, India

Indian Institute of Technology, Kharagpur
May 20252 mosJun 2025

Kharagpur, West Bengal, India

NTPC Limited
May 20242 mosJun 2024

Kahalgaon, Bihar, India

kumar’s AI Stack

claude
claude
gemini
gemini
lovable
lovable
meta
meta
n8n
n8n
Canva Magic Studio
Canva Magic Studio

Education

Guru Ghasidas University

Bachelor of Technology - BTech, Mechanical Engineering

Guru Ghasidas University

20224 yrs2026

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Headline

Product Design Engineer | CAE + DFMEA + GD&T | Automotive & EV Components | Building Manufacturable, Failure-Resistant Designs from Simulation to Production.

About

Product design is only as good as the data that validates it — that's the lens I bring from CAE simulation into design engineering. CFD/CAE Analyst turning simulation into design decisions — structural, vibration, and DFMEA work on automotive & EV components, validated against AIS-038 and SAE J2380. I translate stress contours and failure modes into real design changes: wall thickness, mounting geometry, material selection, tolerance stack-ups. Mechanical Engineering gold medalist (CGPA 9.44/10, Guru Ghasidas Vishwavidyalaya), now building toward Product Design Engineer roles — currently deepening NX/Creo and GD&T/DFM to bridge simulation and manufacturing-ready design. 📁 Portfolio: https://github.com/ksaurav05 Open to PDE roles in automotive, EV, and consumer electronics hardware.

Location

Bengaluru

AI stack

claude

gemini

lovable

meta

n8n

Canva Magic Studio

Work experience

Design Engineer at DFMEA Technosol Private Limited, May 2026 - Present · 5 mos, Bengaluru, Karnataka, India

Summr Resarch Intern at Indian Institute of Technology, Kharagpur, May 2025 - Jun 2025 · 2 mos, Kharagpur, West Bengal, India

Vocational training at NTPC Limited, May 2024 - Jun 2024 · 2 mos, Kahalgaon, Bihar, India

Education

Bachelor of Technology - BTech, Mechanical Engineering, Guru Ghasidas University

Public links

github: https://github.com/ksaurav05

drive.google.com: https://drive.google.com/file/d/13B7Mry24-yC5X6hpatqsN97zs_5O-H2W/view?usp=drivesdk

kumar saurav S. - Design Engineer in Bengaluru | Tal