---
title: "Sagar B. - Senior Design Engineer in Bengaluru | Tal"
description: "Meet Sagar B., Automotive Design Engineer | CATIA V5 | Siemens NX | BIW Welding Fixture Design | 2D Drafting with GD&T & BOM | Trims Interior & Exterior | BIW Product Design | Wiring Harness Design based in Bengaluru. AI stack includes claude code, claude, and cursor. Explore public work links incl..."
image: "https://tal.club/meet/sagar-biswas-1/share-image"
---

# Sagar B\. on Tal

## Headline

Automotive Design Engineer \| CATIA V5 \| Siemens NX \| BIW Welding Fixture Design \| 2D Drafting with GD&T & BOM \| Trims Interior & Exterior \| BIW Product Design \| Wiring Harness Design

## About

Skill\-Lync's Project Portfolio: https://skill\-lync\.com/profiles/Sagar\-Biswas\-762 Mechanical Engineer with proven expertise in Automotive Product Design, BIW Sheet\-Metal Design, and Industrial Automation, delivering end\-to\-end CAD/CAM solutions for global OEMs including Volkswagen, Daimler/Mercedes\-Benz, Volvo, and General Motors through partnerships with EBZ, EDAG, and Matador\. Proficient in Siemens NX and CATIA V5, with strong technical expertise in GD&T \(ASME Y14\.5\), Plastic Product Design, BIW Sheet\-Metal Design, and Wiring Harness Integration\. Working knowledge of plastic and sheet\-metal manufacturing processes, plastic material variants and common defects, Design\-for\-Manufacturing and Design\-for\-Tooling considerations, surface quality and continuity, and automotive OEM design standards — built on a strong foundation of BIW Fixture Design experience spanning tooling, assembly, and cross\-functional manufacturing engineering\.

## Location

Bengaluru

## AI stack

claude code

claude

cursor

github copilot

grok

## Work experience

Senior Design Engineer at TECOSIM India, Jul 2024 \- Present · 2 yrs 4 mos, Bengaluru, Line Building Solutions Department \| CATIA V5 & Siemens NX • Automotive Project Engineering: Delivered comprehensive design solutions for Volkswagen, Mercedes\-Benz \(Daimler\), General Motors, EDAG & EBZ projects, specializing in BIW fixtures, gripper stations, and automated systems\. • Technical Design & Documentation: Created and revised 3D models, 2D detailed drawings, sequence plans, and shim plans for multiple stations \(Geo, Re\-Spot, Buffer, Marriage\)\. Managed BOMs through Daimler's SLE and VW's KSL BOM software\. Also, produced XML/CATPart deliverables\. • Advanced Capabilities: Developed 3D Concept Development and 3D Finishing skills on Daimler projects\. Generated AML simulation files \(DELMIA\), performed payload calculations \(Kuka Load\), and created gun clouds for robotic stations\. • Systems Integration: Designed pneumatic control layouts using SMC/Festo equipment per Volkswagen AG standards\. Collaborated with CAE teams to provide critical mass/COG data, delivering comprehensive reports ahead of schedule\. • Key Achievement: Simultaneously managed complete sequence planning for two Mercedes\-Benz projects, encompassing multiple station types and earning positive client feedback for accuracy and timeliness\.

## Education

Postgraduate Degree, Hybrid Electric Vehicles: Design & Analysis, Skill\-Lync

Bachelor of Technology \- BTech, Mechanical Engineering, Maulana Abul Kalam Azad University of Technology, West Bengal formerly WBUT

## Public links

- skill\-lync\.com: https://skill\-lync\.com/profiles/Sagar\-Biswas\-762

[View the original profile](https://tal.club/meet/sagar-biswas-1)

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