---
title: "RUTURAJ DESAI - Manager-Process Engineering in Pune | Tal"
description: "Meet RUTURAJ DESAI, Mechanical Engineer | Process & Vehicle Integration Specialist | Automotive & EV | Lean Manufacturing | Cycle Time & Assembly Optimization | Patent Holder based in Pune. AI stack includes ChatGPT."
image: "https://tal.club/meet/ruturaj-desai/share-image"
---

# RUTURAJ DESAI on Tal

## Headline

Mechanical Engineer \| Process & Vehicle Integration Specialist \| Automotive & EV \| Lean Manufacturing \| Cycle Time & Assembly Optimization \| Patent Holder

## About

Driven and results\-oriented Mechanical Engineer with 4\+ years of experience in vehicle integration, process engineering, and assembly operations across leading automotive and EV companies such as Hyundai Motor India, Tech Mahindra, and Mercedes\-Benz India\. Skilled in line balancing, cycle time optimization, packaging studies, and workflow improvements, with a proven track record of enhancing productivity, quality, and safety standards in interior assembly and vehicle integration projects\. Experienced in coordinating cross\-functional teams, implementing design improvements, conducting feasibility and root cause analysis, and leveraging tools like CATIA, AutoCAD, SAP, MES/ERP, and Xentry\. Passionate about lean manufacturing, Six Sigma concepts, and sustainable automotive solutions, with hands\-on exposure to EV projects, hybrid systems, and electrical vehicle architectures\. Holder of an Indian patent for a Hybrid System with Switch\-over Technique for Two Wheelers and recognized at the National Level Atal Incubation Center, MHRD, Government of India for innovation\. Adept at combining technical expertise with strategic problem\-solving to deliver efficient, innovative, and cost\-effective engineering solutions\.

## Location

Pune

## AI stack

ChatGPT

## Work experience

Manager\-Process Engineering at Hyundai Motor India Ltd\., Aug 2024 \- Present · 2 yrs, Pune, Maharashtra, India, ✅ Balancing production lines and optimizing manpower/resources to minimize stoppages and improve productivity for interior assemblies\. ✅ Enhancing cycle time and process efficiency for interior components through process innovations, standardized work instructions \(WIS\), and part identification\. ✅ Coordinating with ME/R&D and production teams to ensure smooth SOP execution and quality standards for new interior parts\. ✅ Facilitating modifications of jigs, fixtures, and equipment specific to interior components to improve assembly efficiency, ergonomics, and operator safety\. ✅ Managing interior assembly equipment, spares, and line facilities while collaborating with maintenance teams to boost productivity and reduce downtime\. ✅ Implementing cost\-saving measures for materials used in interior components, working closely with R&D to execute improvements \(ECR to EPI\)\. ✅ Reducing material wastage and improving interior assembly process efficiency through Kaizen and SIAT initiatives\. ✅ Conducting process audits for interior components and resolving chronic quality issues through process improvements, root cause analysis, and design feedback\. ✅ Ensuring operator safety, ergonomics, and workplace standards during assembly, reducing fatigue and accidents\. ✅ Maintaining QMS, OHSAS, EMS, and EnMS compliance for interior assembly processes, ensuring adherence to ISO standards\. ✅ Driving continuous improvement initiatives by analyzing assembly bottlenecks, proposing workflow optimizations, and implementing best practices\. ✅ Mentoring and training assembly line staff on standard procedures, safety compliance, and process efficiency techniques\. ✅ Collaborating with procurement and supply chain teams to ensure timely availability of materials and spare parts for uninterrupted production\. ✅ Supporting new vehicle program launches by coordinating assembly trials, layout validation, and SOP finalization for interior components\.

Engineer – Vehicle Integration at Tech Mahindra, May 2023 \- Aug 2024 · 1 yr 4 mos, Pune, Maharashtra, India, ✅ Coordinated vehicle integration activities across multiple teams to ensure design feasibility and seamless project execution\. ✅ Led packaging studies for BE6 and XEV 9e Mahindra & Mahindra EV projects, optimizing spatial layouts and component placements\. ✅ Analyzed component placement, spatial constraints, and vehicle architecture to enhance performance, manufacturability, and ergonomics\. ✅ Prepared detailed reports, technical documentation, and integration layouts for cross\-functional review and approval\. ✅ Supported engineering and design teams in implementing component modifications and design improvements to meet project requirements\. ✅ Conducted feasibility studies for new components, recommending design adjustments to improve assembly efficiency and reliability\. ✅ Ensured compliance with industry standards, company specifications, and safety regulations throughout integration processes\. ✅ Collaborated with R&D, manufacturing, and quality teams to resolve integration challenges and reduce design\-to\-production cycle time\. ✅ Monitored vehicle performance parameters and provided data\-driven feedback for continuous improvement in integration processes\. ✅ Assisted in prototype evaluation and validation to support upcoming EV model launches\.

Company Trainee at Mercedes\-Benz India Pvt\. Ltd\., Jun 2022 \- May 2023 · 1 yr, Pune, Maharashtra, India, ✅ Supported the team in conducting quality checks, process audits, and compliance verification\. ✅ Gained hands\-on experience with automotive engineering processes, tools, and industry best practices\. ✅ Prepared detailed technical reports, documentation, and presentations for ongoing projects\. ✅ Collaborated with cross\-functional teams to understand workflows, project requirements, and integration challenges\. ✅ Contributed to process improvement initiatives by providing insights and feedback from hands\-on exposure\.

Graduate Apprentice Engineer at Mercedes\-Benz India Pvt\. Ltd\., Jun 2021 \- Jun 2022 · 1 yr 1 mo, Pune, Maharashtra, India, ✅ Prepared technical documentation, reports, and presentations to track project progress\. ✅ Collaborated with cross\-functional teams to support engineering and manufacturing processes\. ✅ Gained practical exposure to automotive engineering tools, simulations, and industry best practices\. ✅ Contributed to process improvement initiatives by providing insights from testing and analysis\.

Intern at Tata Motors, Jan 2020 \- Jun 2020 · 6 mos, ✅ Assisted in diagnosing vehicle issues and proposing effective repair solutions\. ✅ Gained hands\-on exposure to automotive maintenance, troubleshooting, and workshop operations\. ✅ Supported senior engineers in routine checks and component inspections\. ✅ Learned practical aspects of automotive engineering, assembly processes, and quality standards\. ✅ Contributed to process improvement discussions by providing observations from hands\-on tasks\.

## Education

Bachelor of Technology \- BTech, Mechanical Engineering, MIT ADT University

Diploma of Education, Mechanical Engineering, sanjay ghodawat institute

[View the original profile](https://tal.club/meet/ruturaj-desai)

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