---
title: "Prashant Kapil - R&D Manager: CAE & CFD in Gurugram | Tal"
description: "Meet Prashant Kapil, Thermal Engineer/CFD &CAE/Reliability based in Gurugram. AI stack includes claude code, claude, and gemini."
image: "https://tal.club/meet/prashant-kapil/share-image"
---

# Prashant Kapil on Tal

## Headline

Thermal Engineer/CFD &CAE/Reliability

## About

Thermal and CFD engineer with 13\+ years in automotive electronics, currently leading CAE & CFD as R&D Manager at Napino Auto & Electronics — focused on high\-reliability power electronics and semiconductor\-based systems for automotive and EV applications\. Thermal system design, CAE/CFD analysis, and multiphysics simulation drive the design, optimization, and validation of ECUs, BCMs, RR units, DC\-DC converters, and battery chargers — translating simulation insight into semiconductor component selection, heat dissipation strategy, and system robustness across real\-world operating conditions\. Cross\-functional teams across design, hardware, and validation are coordinated to keep DFMEA, structured test planning, vibration analysis, and field failure investigation feeding directly into design trade\-offs and early risk mitigation — holding products to automotive reliability standards from concept through validation\. Core strengths: → Electronics & power electronics thermal management → CFD, CAE, and multiphysics simulation \(ANSYS Icepak, Fluent\) → Semiconductor cooling and thermal architecture → Reliability engineering — Weibull analysis, DFMEA, warranty/field failure investigation → Cross\-functional team leadership across design, hardware, and validation The throughline across 13\+ years: compact, reliable, high\-performing thermal solutions that hold up under automotive\-grade stress — built through hands\-on simulation expertise and, increasingly, through the teams and processes that scale that reliability across an entire product line\.

## Location

Gurugram

## AI stack

claude code

claude

gemini

grok

notebooklm

opencode

## Work experience

R&D Manager: CAE & CFD at Napino Auto & Electronics Ltd, Jul 2020 \- Present · 6 yrs 4 mos, Gurugram, Haryana, India, • Product Development and optimization of automotive electronic products such as ECUs, BCMs, RR Units, DC\-DC Convertors, and battery chargers to enhance performance and reliability\. • Optimized selection of semiconductor component configurations \(ICs, MOSFETs, diodes, BGA\) to improve heat dissipation in electronic systems\. • Reviewed and evaluated designs and project activities for compliance with technology guidelines and development standards, providing actionable feedback to improve product quality\. • Developed and maintained DFMEA, test plans, and procedures to ensure adherence to quality and performance requirements\. • Assisted cross\-functional project teams, including internal and external partners, across all stages of mechanical and thermal development, encompassing design, validation, tooling, and testing\. • Provided domain\-specific expertise and leadership in mechanical and thermal design, supporting cross\-organizational projects and driving innovation in design and development processes\. • Applied Finite Volume Method \(FVM\) and Finite Element Analysis \(FEA\) techniques to solve Stress Analysis, Vibrational and Explicit dynamics \(Drop\) Analysis\. • Selection of Epoxy, TIM, PU, Thermal Greases, PAD for optimized thermal dissipation\. • Independently planned, scheduled, and executed thermal computations and analysis, delivered technical presentations, and documented results in detailed reports\. • Tested components in the laboratory using equipment such as thermal chambers, environmental shock chambers, and vibration tables to validate designs\. • Managed and nurtured relationships with internal and external development partners to facilitate mechanical and thermal design and development projects\. • Improved thermal performance of metal\-class and FR4 PCBs by implementing advanced cooling strategies and optimizing design configurations\.

Lead at Napino Auto & Electronics Ltd, Jan 2020 \- Present · 6 yrs 10 mos, Led thermal and multi\-physics CAE for EV \+ ICE automotive electronics \(OBC, DC\-DC, ECU, BMS, MCU, RR\), supporting NPD from concept to validation\. Owned electro\-thermal simulations \(ICEPAK/FloTHERM/Fluent\) to predict component/assembly temperatures and drive thermal design decisions and packaging improvements\. Owned thermal sign\-off readiness and thermal risk closure for electronics modules by translating requirements into CAE targets and design actions\. Improved thermal robustness by optimizing semiconductor configuration \(ICs/MOSFETs/diodes/BGA\) and defining effective heat dissipation pathways \(TIM/heat spreaders/heat pipes/fans\)\. Built automated CAE workflows to reduce simulation cycle time by ˜25%, enabling faster design iterations and improved engineering responsiveness\. Delivered test\-aligned development: created thermal measurement guidelines to reduce lab errors and strengthen simulation\-to\-test correlation confidence\. Executed thermal validation using thermal/environmental shock chambers, IR imaging, data loggers, and vibration tables; ensured compliance to IEC/ISO/MIL/JASO/AIS/JEDEC/OEM standards\. Managed and mentored a 13\-member CAE team; governed HPC token allocation and license/cost renewals to ensure delivery and quality\.

Deputy Manager at Napino Auto & Electronics Ltd, Jan 2022 \- Jul 2024 · 2 yrs 7 mos, Manesar, Haryana, India

Lead at Entuple Technologies Pvt\. Ltd\., Feb 2019 \- Oct 2019 · 9 mos, Greater Delhi Area

Assistant Manager\-NPD at INNOVENT Engineering Solutions Pvt Ltd, Aug 2015 \- Oct 2018 · 3 yrs 3 mos, Delhi

Senior Engineer\-Fluids at INNOVENT Engineering Solutions Pvt Ltd, Oct 2013 \- Aug 2015 · 1 yr 11 mos, Bangalore

Aerospace Engineer at P3 Group, Sep 2012 \- Aug 2013 · 1 yr, Bengaluru, Karnataka, India

Design Engineer at Kinetix Engineering Solutions, May 2011 \- Aug 2012 · 1 yr 4 mos, Bangalore, Handling CFD\-related industrial analysis, Design calculations \( ASME standard\) , stress calculations and analysis

## Education

Bachelor of Technology \(B\.Tech\.\), Aerospace Engineering, UPES

Flight Mechanics Course, Aerospace, INDIAN INSTITUTE OF TECHNOLOGY KANPUR

[View the original profile](https://tal.club/meet/prashant-kapil)

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