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Prasad Yadav

Production Planning & Operations Professional | Manufacturing Excellence | Capacity Planning | Productivity Improvement | Oracle R12 | Team Management

Pimpri Chinchwad

9+ years of work experience

Forbes Marshall
Oct 20187 yrs 10 mosPresent

Chakan, Maharashtra, India

* Operations & Supervision: Supervised model cell operations, managed shift scheduling, and utilized Oracle R12 for seamless production tracking and data management. * Process Optimization: Led a CT (Cycle Time) & setup time reduction project, significantly improving machining efficiency and throughput. * Quality & Compliance: Monitored the gauge calibration cycle to ensure strict quality standards while managing daily RTS (Reason to Scrap / Return to Stock) workflows. * Team Leadership: Trained junior technicians in VMC machine setup, precision operations, and safety procedures.
Forbes Marshall
Jul 20179 mosMar 2018

Chakan, Maharashtra, India

* Learned and mastered the end-to-end piston valve (PV) assembly, testing, and packaging processes. * Conducted quality testing and inspections on assembled piston valves to ensure compliance with engineering specifications. * Managed secure packaging and preparation of finished products, ensuring safe transport and zero transit damage.
Forbes Marshall
Jul 20161 yr 1 moJul 2017

Chakan, Maharashtra, India

* Assisted in daily production and VMC operations under the guidance of senior technicians. * Gained hands-on experience in machine setup, tool alignment, and foundational VMC programming. *Developed a strong understanding of technical drawings and safety compliance procedures.

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Headline

Production Planning & Operations Professional | Manufacturing Excellence | Capacity Planning | Productivity Improvement | Oracle R12 | Team Management

About

I am a highly motivated and experienced Technical Associate with over 9 years in Production Engineering & Management within the manufacturing sector, currently working at Forbes Marshall Pvt. Ltd.. My expertise lies in optimizing production processes, ensuring metrological integrity, and championing continuous improvement initiatives. * Core Competencies: * Production & Planning: Expertise in supervising production engineering functions, managing work order lifecycles (loading to closure) within Oracle R12, and ensuring on-time delivery and resource efficiency. I also handle production planning & control, monitoring production schedules, and developing manufacturing processes. * VMC Operations: Proficient in programming, setting, and operating VMC machinery, focusing on high-precision manufacturing and minimizing setup times to boost Overall Equipment Effectiveness (OEE). *Continuous Improvement: A champion of methodologies like TPM, 5S, and Kaizen, leading initiatives that have significantly improved workplace safety, product quality, and production throughput. I also possess knowledge of Lean & Six Sigma Methodology. *Quality & Systems: Experienced in managing the e-Kanban system for lean inventory control and overseeing the gauge calibration system to uphold strict quality standards. I integrate quality control measures to drastically reduce defects and rework, and I establish gauging and inspection methods.

Location

Pimpri Chinchwad

AI stack

deepseek

gemini

Work experience

Associate Engineer at Forbes Marshall, Oct 2018 - Present · 7 yrs 10 mos, Chakan, Maharashtra, India, * Operations & Supervision: Supervised model cell operations, managed shift scheduling, and utilized Oracle R12 for seamless production tracking and data management. * Process Optimization: Led a CT (Cycle Time) & setup time reduction project, significantly improving machining efficiency and throughput. * Quality & Compliance: Monitored the gauge calibration cycle to ensure strict quality standards while managing daily RTS (Reason to Scrap / Return to Stock) workflows. * Team Leadership: Trained junior technicians in VMC machine setup, precision operations, and safety procedures.

Technical Assistant at Forbes Marshall, Jul 2017 - Mar 2018 · 9 mos, Chakan, Maharashtra, India, * Learned and mastered the end-to-end piston valve (PV) assembly, testing, and packaging processes. * Conducted quality testing and inspections on assembled piston valves to ensure compliance with engineering specifications. * Managed secure packaging and preparation of finished products, ensuring safe transport and zero transit damage.

Apprentice at Forbes Marshall, Jul 2016 - Jul 2017 · 1 yr 1 mo, Chakan, Maharashtra, India, * Assisted in daily production and VMC operations under the guidance of senior technicians. * Gained hands-on experience in machine setup, tool alignment, and foundational VMC programming. *Developed a strong understanding of technical drawings and safety compliance procedures.