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Prabhu venkatachalam

Associate Design Engineer @ UST | Mine Automation, Electrical Wiring Design

Greater Chennai Area

7+ years of work experience

UST
May 20215 yrs 4 mosPresent

Chennai, Tamil Nadu, India

UST
May 20215 yrs 4 mosPresent

Designed and routed 3D electrical wiring harness assemblies using PTC Creo cabling. Feasibility study, design approach and final design on Communization of Electrical Assemblies among the 7 variant trucks. E3 (XML) harness routing and conversion on Traction wiring, Frame wiring Engine, Alternator wiring, Grill Wiring, SS Wiring, CAB Wiring, Power Module wiring, Dash panel metric, Park brake light Assembly, Inverter Assembly and Axle Box Wiring. Contributed to Communization of Electrical Assemblies across multiple truck variants. Executed Full Autonomy integration wiring harness routing. Developed installation assemblies and detailed manufacturing drawings. Delivered high priority production task within strict timelines and quality standards. Performed Design failure effects analysis on complex harness assemblies, identifying potential routing and implementing design mitigation strategies to improve reliability. Analyzed and corrected clearance, clipping and bend radius violations during harness routing. 3D Solid Modeling and Sheet metal design of Bracket and Support plates for Supporting Electrical Routing and Components Placement. Creation of Electrical Installation assemblies and Hardware addition using IFX tool. Assigning BOM Position Number using PosNr Tool. Creation of Power Cable Flatten Drawing in CREO and Harness Drawing Creation in AUTO CAD. Managed drawing releases through ECN/ECT Processes using windchill albatross. Expertise in developing Technical Instructions for Autonomy Trucks in Mining Site. Created assembly and installation instructions for electrical and mechanical systems. Developed 2D, 3D assembly instructions using Creo drawing and Creo Illustrate. Prepared easy-to-follow work instructions for shop floor and service teams. Prepared technical documents for harness routing, module installation, and assembly procedures. Maintained revision-controlled documentation as per project requirements.
Majessan Sheet Metal Products Pvt. Ltd
Jan 20215 mosMay 2021

Coimbatore

Created basic sheet metal parts and drawings using SOLIDWORKS. Designed PLC boxes, panels, EB boxes, Simple fixtures, and brackets as per customer requirements. Created 3D models and engineering drawings for new product development. Selected electrical and mechanical components based on design needs.
Abirami Electronics Pvt. Ltd
Aug 20181 yr 5 mosDec 2019

Checked quantity and quality of products on production line. Performed in-process and final inspection. Used measuring tools like vernier caliper, height gauge, and screw gauge. Reported defects and non-conformance issues. Ensured product quality and reduced rejection. Maintained quality inspection records.
ABIRAMI ELECTRONICS PRIVATE LIMITED
Aug 20181 yr 4 mosNov 2019

Salem, Tamil Nadu, India

Education

Anna University Chennai

Bachelor of Engineering - BE, Mechanical Engineering

Anna University Chennai

20144 yrs2018

Bachelor of Engineering, Mechanical Engineering

Paavai Engineering College

20144 yrs2018

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Headline

Associate Design Engineer @ UST | Mine Automation, Electrical Wiring Design

About

Currently pursuing in the field of Designing specialized in. Creo parametric - 3Dmodelling ,2D drafting, ,cabling routing, E3 routing creation using zuken , Braided harness creations,piping routing, creo illustrating PLM, PDM. skilled in AutoCAD , solidswork, catia, creo, 2D drafting and 3D modelling, sheet metal, ms office PPt presentation,. hardware selection, modelling based assembly , Bill of material,

Location

Greater Chennai Area

Work experience

Associate Design Engineer at UST, May 2021 - Present · 5 yrs 4 mos, Chennai, Tamil Nadu, India

Engineering Associate at UST, May 2021 - Present · 5 yrs 4 mos, Designed and routed 3D electrical wiring harness assemblies using PTC Creo cabling. Feasibility study, design approach and final design on Communization of Electrical Assemblies among the 7 variant trucks. E3 (XML) harness routing and conversion on Traction wiring, Frame wiring Engine, Alternator wiring, Grill Wiring, SS Wiring, CAB Wiring, Power Module wiring, Dash panel metric, Park brake light Assembly, Inverter Assembly and Axle Box Wiring. Contributed to Communization of Electrical Assemblies across multiple truck variants. Executed Full Autonomy integration wiring harness routing. Developed installation assemblies and detailed manufacturing drawings. Delivered high priority production task within strict timelines and quality standards. Performed Design failure effects analysis on complex harness assemblies, identifying potential routing and implementing design mitigation strategies to improve reliability. Analyzed and corrected clearance, clipping and bend radius violations during harness routing. 3D Solid Modeling and Sheet metal design of Bracket and Support plates for Supporting Electrical Routing and Components Placement. Creation of Electrical Installation assemblies and Hardware addition using IFX tool. Assigning BOM Position Number using PosNr Tool. Creation of Power Cable Flatten Drawing in CREO and Harness Drawing Creation in AUTO CAD. Managed drawing releases through ECN/ECT Processes using windchill albatross. Expertise in developing Technical Instructions for Autonomy Trucks in Mining Site. Created assembly and installation instructions for electrical and mechanical systems. Developed 2D, 3D assembly instructions using Creo drawing and Creo Illustrate. Prepared easy-to-follow work instructions for shop floor and service teams. Prepared technical documents for harness routing, module installation, and assembly procedures. Maintained revision-controlled documentation as per project requirements.

Associate Design Engineer at Majessan Sheet Metal Products Pvt. Ltd, Jan 2021 - May 2021 · 5 mos, Coimbatore, Created basic sheet metal parts and drawings using SOLIDWORKS. Designed PLC boxes, panels, EB boxes, Simple fixtures, and brackets as per customer requirements. Created 3D models and engineering drawings for new product development. Selected electrical and mechanical components based on design needs.

Quality Associate at Abirami Electronics Pvt. Ltd, Aug 2018 - Dec 2019 · 1 yr 5 mos, Checked quantity and quality of products on production line. Performed in-process and final inspection. Used measuring tools like vernier caliper, height gauge, and screw gauge. Reported defects and non-conformance issues. Ensured product quality and reduced rejection. Maintained quality inspection records.

Quality Specialist at ABIRAMI ELECTRONICS PRIVATE LIMITED, Aug 2018 - Nov 2019 · 1 yr 4 mos, Salem, Tamil Nadu, India

Education

Bachelor of Engineering - BE, Mechanical Engineering, Anna University Chennai

Bachelor of Engineering, Mechanical Engineering, Paavai Engineering College