Headline

Automotive Design Engineer | BIW & Chassis | Sheet Metal | CATIA V5 | Cost Reduction & Design Optimization| Onsite – South Korea

About

Automotive Design Engineer with hands-on experience in BIW structural components, chassis, and sheet metal design using CATIA V5. Experienced in designing and modifying key BIW parts such as Cowl Under Cover, Roof Rail, Back Panel,Center Floor and Package tray for OEM vehicle programs. Currently working with Hwashin Automotive, contributing to Hyundai Motor Company projects with a focus on design optimization, manufacturability, and cost reduction. Completed an international onsite assignment in South Korea, collaborating directly with OEM engineering teams to implement design modifications, resolve manufacturing challenges, and ensure compliance with global standards. Skilled in GD&T, DFMEA, APQP, and sheet metal formability analysis, with a strong focus on delivering production-ready and performance-driven designs.

Location

Chennai

Work experience

Design Assistant Engineer 2 at Hwashin Automotive india pvt ltd, Jun 2025 - Present · 1 yr 1 mo, Chennai, Design Engineer (BIW Design & Chassis) 1) Designed, optimized, and developed vehicle components (Chassis & Body) using CATIA V5, ensuring compliance with industry standards. 2)Applied FEA tools (Hypermesh) for advanced formability analysis and product performance enhancement. 3)Implemented DFMEA, APQP, and design change management to streamline design processes. 4)Led cost and weight reduction initiatives through VAVE analysis and collaborated with suppliers for quality assurance. 5)Conducted reverse engineering and benchmarking to drive innovation. 6)Organized certifications and audits, including Conformity of Production (COP) Vietnam audits and ARAl certification for new fuel tank products.

Guest Engineer at Hwashin Automotive india pvt ltd, Dec 2025 - Feb 2026 · 3 mos, South Korea, International Onsite Work – South Korea Client: Hyundai Motor Company Deployed as a Guest Engineer to support BIW development for new 4DR / 5DR vehicle platforms. Worked directly with Hyundai engineering teams on Cowl, Roof Rail, Back Panel, and Center Floor structures. Implemented design modifications in CATIA V5 based on OEM requirements. Resolved manufacturing and design issues in collaboration with cross-functional teams. Ensured CAD data compliance with Hyundai standards.

Design Assistant Engineer 1 at Hwashin Automotive india pvt ltd, Jun 2024 - May 2025 · 1 yr, Chennai, Tamil Nadu, India, 1)Assisted in BIW and Chassis component design using CATIA V5 R29. 2)Created 2D CAD drawings and applied Geometric Dimensioning & Tolerancing (GD&T) for accurate design specifications. 3)Conducted FEA simulations using Hypermesh, Radioss, and Nastran for initial formability and performance assessments. 4)Supported DFMEA, BOM management, and feasibility studies to ensure design reliability and manufacturability. 5)Collaborated with senior engineers to benchmark designs, improving component durability and manufacturability

Education

Bachelor of Engineering - BE, Mechanical Engineering, Rajalakshmi Engineering college