Mallikarjuna D N profile photo 1 on Tal

Mallikarjuna D N

Senior Manager Production [ Assembly & Testing ] | Lean Six Sigma Green Belt | Decanter Centrifuge |Separator Skid | CBMM | Environmental| Food | Pharma |Oil |Gas | Marine | End to End Production |Leadership | MES

Bengaluru

15+ years of work experience

GEA Group
Aug 20206 yrs 3 mosPresent

Bengaluru, Karnataka, India

Bengaluru plant
GEA Group
Mar 201511 yrs 8 mosPresent

Led production operations, assembly, testing, and shop floor management for heavy engineering and industrial equipment manufacturing. · Re-engineered production workshop layout using Value Stream Flow principles, improving workflow efficiency and material movement. · Executed multiple Lean Manufacturing and productivity improvement projects in the Decanter assembly line, delivering annual cost savings of €30,000. · Implemented 5S and Visual Shop Floor Management systems, improving operational discipline, workplace organization, and production visibility. · Led Manufacturing Execution System (MES) digitization initiative, enabling paperless manufacturing operations and improving shop floor traceability and reporting efficiency. · Introduced preventive maintenance systems, reducing machine downtime by 25% and improving equipment reliability. · Optimized packing processes through vacuum packing implementation, generating annual savings of €50,000 by eliminating excess material usage. · Negotiated consumable procurement and vendor optimization initiatives, achieving 10% annual cost savings. · Coordinated with German cross-functional teams for product transfer, process standardization, and technical clarifications. · Successfully assembled, tested, and industrialized four new products in-house, securing approval for full-scale production. · Led workforce capability development through structured training, skill matrix enhancement, and performance-driven team management.
GEA Group
Mar 20156 yrs 6 mosAug 2021

Banglore

Apex Auto Limited
Aug 20113 yrs 8 mosMar 2015

Bengaluru, Karnataka, India

Aug 20113 yrs 8 mosMar 2015

Supervised fabrication operations across multiple production lines with responsibility for 80+ skilled and semi-skilled workforce. · Achieved 100% on-time delivery for critical customer projects through optimized manpower planning and production scheduling. · Improved labor productivity by 25% through shift balancing, skill-based allocation, and workflow optimization. · Reviewed technical drawings, fabrication specifications, and process sequences to ensure quality and production compliance. · Introduced reusable fixtures and process improvements, significantly reducing setup and cycle times.

Mallikarjuna’s AI Stack

ChatGPT
ChatGPT

Education

Bachelor of Engineering (BEng), Mechanical Engineering

Dr.TTIT, kgf

20083 yrs2011

Diploma in Mechanical engineering

School of mines,kgf

20053 yrs2008

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Headline

Senior Manager Production [ Assembly & Testing ] | Lean Six Sigma Green Belt | Decanter Centrifuge |Separator Skid | CBMM | Environmental| Food | Pharma |Oil |Gas | Marine | End to End Production |Leadership | MES

About

Senior Manager -Production with a Demonstrated History of Working in a mechanical engineering industry and workshop. I can offer 15 Years of cross functional Experience in Fabrication, Assembly,Welding, Hard Facing, Shot Blasting,Dynamic Balancing & vibration Analysis etc

Location

Bengaluru

AI stack

ChatGPT

Work experience

Senior Production Manager at GEA Group, Aug 2020 - Present · 6 yrs 3 mos, Bengaluru, Karnataka, India, Bengaluru plant

Production Operations Manager at GEA Group, Mar 2015 - Present · 11 yrs 8 mos, Led production operations, assembly, testing, and shop floor management for heavy engineering and industrial equipment manufacturing. · Re-engineered production workshop layout using Value Stream Flow principles, improving workflow efficiency and material movement. · Executed multiple Lean Manufacturing and productivity improvement projects in the Decanter assembly line, delivering annual cost savings of €30,000. · Implemented 5S and Visual Shop Floor Management systems, improving operational discipline, workplace organization, and production visibility. · Led Manufacturing Execution System (MES) digitization initiative, enabling paperless manufacturing operations and improving shop floor traceability and reporting efficiency. · Introduced preventive maintenance systems, reducing machine downtime by 25% and improving equipment reliability. · Optimized packing processes through vacuum packing implementation, generating annual savings of €50,000 by eliminating excess material usage. · Negotiated consumable procurement and vendor optimization initiatives, achieving 10% annual cost savings. · Coordinated with German cross-functional teams for product transfer, process standardization, and technical clarifications. · Successfully assembled, tested, and industrialized four new products in-house, securing approval for full-scale production. · Led workforce capability development through structured training, skill matrix enhancement, and performance-driven team management.

Assembly Engineer at GEA Group, Mar 2015 - Aug 2021 · 6 yrs 6 mos, Banglore

Fabrication Engineer at Apex Auto Limited, Aug 2011 - Mar 2015 · 3 yrs 8 mos, Bengaluru, Karnataka, India

Fabrication Engineer at APEX AUTO PVT LTD, Aug 2011 - Mar 2015 · 3 yrs 8 mos, Supervised fabrication operations across multiple production lines with responsibility for 80+ skilled and semi-skilled workforce. · Achieved 100% on-time delivery for critical customer projects through optimized manpower planning and production scheduling. · Improved labor productivity by 25% through shift balancing, skill-based allocation, and workflow optimization. · Reviewed technical drawings, fabrication specifications, and process sequences to ensure quality and production compliance. · Introduced reusable fixtures and process improvements, significantly reducing setup and cycle times.

Education

Bachelor of Engineering (BEng), Mechanical Engineering, Dr.TTIT, kgf

Diploma in Mechanical engineering, School of mines,kgf