---
title: "Madhav Unnikrishnan - Lead Engineer in Bengaluru | Tal"
description: "Meet Madhav Unnikrishnan, Electric Vehicle HV Battery Pack EE Architecture and Integration|Wiring Harness design|System Requirements and Verification|Simulink Modelling-Battery& Cooling System| based in Bengaluru. AI stack includes ChatGPT and Microsoft Copilot."
image: "https://tal.club/meet/madhav-unnikrishnan/share-image"
---

# Madhav Unnikrishnan on Tal

## Headline

Electric Vehicle HV Battery Pack EE Architecture and Integration\|Wiring Harness design\|System Requirements and Verification\|Simulink Modelling\-Battery& Cooling System\|

## About

9 years' experience in Automotive Industry: 1\. Automotive Wiring Harness Design and Development\. Wiring harness 2D and 3D\. RFQ Handling\. Wiring Harness component \(Connectors, Wire, Insulation, etc\) selections \(LV/HV\), VAVE\. Working knowledge of 2d WH drawing, Bill of Materials, DFM, Customer and supplier interactions\. 3D wire harness routing, design releases\. Circuit simulations in Capital Logic for wire size optimization\. Fuse selection\. 2\. System engineering: Electric Vehicle Battery Pack System Requirements\- Performance, Electrical, Mechanical, Thermal and Homologation\. BMS Requirements for Development\. Design change Impact Analysis on System Requirements\. V\-Modelling and Model Based System Engineering approach for System development\. 3\.Battery Pack Integration: Battery Pack capacity, BMS functions verifications, SOC calibration, SOH degradation\. BMS Fault matrix, Power map and calibration requirements\. Thermal DVP, Vehicle concern analysis\. 4\. MATLAB Simulink modelling for Electric Vehicle Battery with Cooling System\. High Fidelity model for Battery and accurate modelling of flow\. Pump and Compressor Power Optimization work in progress\.

## Location

Bengaluru

## AI stack

ChatGPT

Microsoft Copilot

## Work experience

Lead Engineer at Mahindra and Mahindra Limited \[Automotive and Farm Equipment Business\], Aug 2022 \- Present · 4 yrs 2 mos, 1\. Worked on the BEV 79kWh Battery Pack for the Wiring Harness Design and Development\. Wiring Harness component selection for HV/LV\. 3D and 2D design\. Supplier management\. CFT management\. Technical Synthesis\. Design Release\. 2\. Worked on 39kWh Battery Pack for Wiring Harness Design and Development\. Clearance\-Creepage\. DFMEA, DFA, DFS, DVP\. 3\.Commercial Vehicle 39kWh: Battery Pack Integration\. Thermal logics, BMS Fault matrix\. Capacity, SOH calculations\. SOH degradation analysis\. Busbar design, Contactor Selection\. Vehicle Concern Analysis and Resolutions\. 4\. Worked on the 61kWh BEV\- Design change Impact Analysis on Pack and Module requirements\. Module and Pack Requirements\. BMS requirements\. Homologation Requirements\. Requirement handling in DOORS NextGen

Lead Engineer at Mahindra and Mahindra Limited \[Automotive and Farm Equipment Business\], Aug 2022 \- Jan 2026 · 3 yrs 6 mos, 1\. Design and Development of Battery Pack Wiring Harness for Born Electric vehicles of Mahindra\. Integration of Wiring harness with Battery components like BMS, BDU, Contactors, HV connectors, etc\. Patent filing on Wiring harness Channel for DFA 2\. Battery Pack System Requirements for passenger Electric vehicles: Functional requirements of Mechanical, electrical,Thermal and Power maps\. DOORS DNG Requirements handling\.

Deputy Manager\- Wiring Harness Design & Development at Yazaki India Private Limited, Jan 2019 \- Jul 2022 · 3 yrs 7 mos, India

Design Engineer at Yazaki India Private Limited, Jul 2017 \- Jan 2019 · 1 yr 7 mos, Pune/Pimpri\-Chinchwad Area

Intern at Mercedes\-Benz Research and Development India, Jun 2016 \- May 2017 · 1 yr, Bengaluru, Karnataka, India, MTech thesis project on bearings, involved in simulation works of Transmission components \. Abaqus, hypermesh, MATLAB, Ansa, Python are the tools used\.

Planning Engineer at Metal Crafts Constructors Pvt Ltd, Jan 2013 \- Dec 2013 · 1 yr, Involved in quality control of welds, materials planning,piping isometric interpretation, billing

## Education

Master of Technology \(M\.Tech\.\), Manufacturing Engineering, National Institute of Technology Karnataka

Bachelor of Technology \(B\.Tech\.\), Mechanical Engineering, Younus College of Engineering and Technology

[View the original profile](https://tal.club/meet/madhav-unnikrishnan)

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