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Kunal Choudhary

EV & Automotive Validation Engineer | Fixture Design I DVP Development | Component & Vehicle Testing | M.Tech NIT Kurukshetra

Greater Ahmedabad Area

3+ years of work experience

Matter
Jul 20242 yrs 2 mosPresent

Ahmedabad

• Developed and executed DVPs covering 50+ tests across 10+ vehicle aggregates (DTU, VIC, OBC, Handlebar, Cooling System, PRCD, Grabrail, Frame Assembly, Seat Assembly, Footrest) — enabling on-time validation sign-off across multiple vehicle programs. • Designed and built 12 in-house validation test fixtures using Creo Parametric and Siemens NX, cutting dependency on external labs and shortening test turnaround time, directly reducing validation cost per cycle. • Executed vehicle-level side stand validation (parking stability, lean angle, reaction force) on complete vehicles under real operating conditions, catching stability failure modes before they reached the field. • Ran vehicle range and performance evaluation on chassis dynamometer under simulated real-world load conditions, generating the data used to validate range claims against design targets. • Acquired and analyzed real-time CAN and thermal data using IPETRONIK DAQ and BUSMASTER integrated with vehicle CAN networks, turning raw signal data into root-cause findings the design team could act on. • Conducted vehicle-level durability and thermal validation under high ambient temperature conditions, including direct-sunlight charging evaluation — derisking the vehicle for India's harshest thermal conditions. • Prepared validation reports and corrective-action recommendations from failure analysis, feeding directly into design improvements that improved product reliability ahead of launch.
Matter
Jul 20244 mosOct 2024

Ahmedabad, Gujarat, India

CNH Industrial
Oct 20239 mosJun 2024

Noida

• Conducted failure analysis on radiator burst issues in tractor cooling systems. • Identified root causes such as core blockage and material weakness using structured analysis. • Proposed design improvements to enhance durability and pressure resistance. • Improved system reliability through redesign and validation of cooling components.

Kunal’s AI Stack

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Education

Master of Technology - MTech, Thermal engineering

National institute of technology kurukshetra

20222 yrs2024
chhattisgarh swami vivekanand technical university

Bachelor of Technology - BTech, Mechanical Engineering

chhattisgarh swami vivekanand technical university

20164 yrs2020

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Headline

EV & Automotive Validation Engineer | Fixture Design I DVP Development | Component & Vehicle Testing | M.Tech NIT Kurukshetra

About

EV Testing & Validation Engineer with 2 years of hands-on experience in electric two-wheeler validation. Skilled in executing 50+ vehicle and component-level tests including durability, fatigue, performance, and environmental testing. Experienced in DVP creation, chassis dynamometer testing, data acquisition, and fixture design. Strong background in failure analysis (RCA/FMEA) and validation aligned with AIS & ISO standards. Proven ability to reduce testing costs through in-house development and improve validation efficiency.

Location

Greater Ahmedabad Area

AI stack

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Work experience

Senior Engineer at Matter, Jul 2024 - Present · 2 yrs 2 mos, Ahmedabad, • Developed and executed DVPs covering 50+ tests across 10+ vehicle aggregates (DTU, VIC, OBC, Handlebar, Cooling System, PRCD, Grabrail, Frame Assembly, Seat Assembly, Footrest) — enabling on-time validation sign-off across multiple vehicle programs. • Designed and built 12 in-house validation test fixtures using Creo Parametric and Siemens NX, cutting dependency on external labs and shortening test turnaround time, directly reducing validation cost per cycle. • Executed vehicle-level side stand validation (parking stability, lean angle, reaction force) on complete vehicles under real operating conditions, catching stability failure modes before they reached the field. • Ran vehicle range and performance evaluation on chassis dynamometer under simulated real-world load conditions, generating the data used to validate range claims against design targets. • Acquired and analyzed real-time CAN and thermal data using IPETRONIK DAQ and BUSMASTER integrated with vehicle CAN networks, turning raw signal data into root-cause findings the design team could act on. • Conducted vehicle-level durability and thermal validation under high ambient temperature conditions, including direct-sunlight charging evaluation — derisking the vehicle for India's harshest thermal conditions. • Prepared validation reports and corrective-action recommendations from failure analysis, feeding directly into design improvements that improved product reliability ahead of launch.

PGET at Matter, Jul 2024 - Oct 2024 · 4 mos, Ahmedabad, Gujarat, India

Intern at CNH Industrial, Oct 2023 - Jun 2024 · 9 mos, Noida, • Conducted failure analysis on radiator burst issues in tractor cooling systems. • Identified root causes such as core blockage and material weakness using structured analysis. • Proposed design improvements to enhance durability and pressure resistance. • Improved system reliability through redesign and validation of cooling components.

Education

Master of Technology - MTech, Thermal engineering, National institute of technology kurukshetra

Bachelor of Technology - BTech, Mechanical Engineering, chhattisgarh swami vivekanand technical university

Kunal Choudhary - Senior Engineer in Greater Ahmedabad Area | Tal