Girish Venkataiah
Operations Management | 20+ years of Operational excellence | Chemical Engineering | Plant Operations
Greater Bengaluru Area
19+ years of work experience
May 20233 yrs 2 mosPresent
Bengaluru, Karnataka, India
Manage all aspects of the Operations and Quality, inclusive of production planning, warehousing, people management, maintenance, factory infra management, health & safety, operational excellence,
Capex & Opex management.
Act as designated Factory Manager under applicable legislations and coordinate reporting required by applicable statutory requirements.
Responsible and accountable for providing strategic direction, planning, and execution of manufacturing and quality initiatives to achieve set objectives for manufacturing cost, quality performance, delivery performance, inventory targets and health & safety performance.
Lead teams for the complete management of Operations and Quality processes within India site.
Lead and drive the manufacturing excellence and continuous improvement culture in the plant through implementation of Lean principles and tools.
Interface and collaborate with Global Operational Excellence teams of tk Aerospace and tk Materials HQ in UK, Germany and associated sites of OU Aerospace.
Manage full responsibility for management of inventories upto $10mn at the warehouse; factory building and equipment investment worth $5mn.
Devise and implement Quality Management system and procedures for sustenance of effective operations in accordance to requirements of multiple aerospace OEM’s.
Manage the responsibility of being the management representative for the quality management system working closely with Global Corporate Quality.
Aug 201111 yrs 10 mosMay 2023
Bengaluru, Karnataka, India
*Directing complete plant operations including production, process, quality, maintenance, supply chain & logistics across polyurethane foam manufacturing unit.
* Heading a team of production, quality, process materials and maintenance.
*Managing the entire manufacturing activities by utilizing optimal resources, reducing minimal wastage, achieving operational excellence, maintaining in-built quality systems and achieving cost control.
*Performing process validation to control online rejection; ensuring disposal of non-conformance batches, analyzing the cause of nonconformity and implementing corrective actions.
*Supervising the overall performance of foam plant involving providing technical inputs for innovative methodologies, identifying the areas of obstruction & advising on process changes for improvement
*Executing end-to-end Best Business Practices, Scaling-up of Trials to Production Level & Cost Reduction / Continuous Improvement Projects in the organization.
*Developing various innovative solutions to avoid repetitive failure & all other problems that adversely affect production / operations including capacity, quality, cost & regulatory compliance issues.
*Achieving conversion costs as per budget.
*Optimizing production & manpower planning as per customer schedules & utilizing maximum machine capacity.
*Working on new business case studies to increase machine capacity.
*Creating & sustaining a dynamic environment that fosters development opportunities & motivates high performance amongst team members; imparting on-job training to accomplish greater operational efficiency.
Jan 20118 mosAug 2011
Bangalore
Manufacturing of PCB boards
Performed chemical processing duties in different departments like plating, etching and surface finishes
Conducted trials, validations and implementation of any new process
Utilized manpower, material and all other available resources optimally to achieve agreed production target
Planned, scheduled & led Production Officers, Lab Chemists and Technicians to meet operation targets
Implemented safety standards to improve working environment and ensure towards sustaining the same
Trained sub-ordinates in 5S, Kaizen and Continuous Improvement
Handled ERP maintenance pertaining to product flow
Dec 20064 yrs 2 mosJan 2011
Manufacturing of water disinfectant resins
Handled process control & implementation, equipment design, drawings review & verification, trail-runs, up gradation and process transfer
Education
Micro masters in Business Management, Business Administration and Management, General
Indian Institute of Management Bangalore
20201 yr2021
Bachelor of Engineering (B.E.), Chemical Engineering
R.V.College of Engineering
19995 yrs2004
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