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Gaurav Sharma

Lead QPEx | Certified Lean Six Sigma Green Belt | Kaizen Driver | Process Optimization | ISO9001&IATF16949 | Quality & System Auditor |

India

8+ years of work experience

Flipkart
Nov 202510 mosPresent

India

Hicool Electronic Industries
Apr 20241 yr 8 mosNov 2025

Talegaon, Maharashtra, India

Projects:- Bush (Stem) ID vs Pressure study (October 2025) Resolved Retainer Cover Fitment Issues: Six Sigma Study to Identify & Eliminate TOP Cover Assembly Defects. (February 2025) Sintered Bush Pressing Operation: Reduced rejection percentage by studying sintered bush OD, bush ID in housing, and machine parameters. (December 2024) Powder Coating and Pre-Treatment Improvement: Minimized waste, saved on pretreatment chemicals, and reduced rejection/rework. (November 2024) AC Assembly Line Setup (Greenfield Project): Established the line using a Gantt Chart; enhanced productivity and quality through Lean & Six Sigma. (April 2024) 6/8 inch Fan Model Study on Rotor Touching/Touching Noise: Lowered rejection rate and boosted productivity by optimizing rotor-stator air gap. (Jan 2024)
Hicool Electronic Industries
Apr 20231 yrMar 2024

India

Rexnord Electronics & Controls Ltd.
Oct 20211 yr 7 mosApr 2023

Vasai, Maharashtra, India

Rasandik Engineering Industries India Limited
Sep 20182 yrs 6 mosFeb 2021

Hosur

❖ Coordinate in-process and final inspections with Production at relevant processing stages. ❖ Adhere to sampling plans and frequencies, including first-piece inspections. ❖ Generate Internal QPCR (Quality Problem Corrective Report) for internal rejections and daily rework updates. ❖ Maintain control over daily rejections and prepare relevant reports. ❖ Conduct process and product audits as per the plan. ❖ Report non-conformances to the Head of Quality Assurance (QA) for further decisions. ❖ Perform Initial Process Capability (Ppk) studies during trials. ❖ Collaborate with the Head of Production for process improvements. ❖ Ensure components are segregated to prevent mixing with rejected or under-rework components.
Rasandik Engineering Industries India Limited
Sep 20171 yrAug 2018

Gaurav’s AI Stack

claude code
claude code
deepseek
deepseek
gemini
gemini
openai
openai

Education

Dr. A.P.J. Abdul Kalam Technical University

Bachelor of Technology - BTech, Mechanical Engineering

Dr. A.P.J. Abdul Kalam Technical University

20134 yrs2017

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Headline

Lead QPEx | Certified Lean Six Sigma Green Belt | Kaizen Driver | Process Optimization | ISO9001&IATF16949 | Quality & System Auditor |

About

As Senior Quality Assurance Engineer at Hicool Electronic Industries, I contribute to process improvements and quality enhancement by leveraging Lean Six Sigma methodologies and adherence to ISO standards. Recent projects include reducing retainer cover fitment defects, optimizing sintered bush pressing operations, and improving powder coating processes to minimize waste and rework. These efforts reflect my commitment to enhancing operational efficiency and product quality. A Bachelor of Technology graduate in Mechanical Engineering, I hold certifications in Lean Six Sigma Green Belt and AutoCAD, showcasing a solid foundation in both technical and analytical competencies. My role at Hicool integrates my skills in internal audits, ISO 14001/45001 compliance, and quality systems, aligning with my goal to drive impactful change and maintain exemplary quality standards in manufacturing processes.

Location

India

AI stack

claude code

deepseek

gemini

openai

Work experience

Lead QPEx at Flipkart, Nov 2025 - Present · 10 mos, India

Senior Quality Assurance Engineer at Hicool Electronic Industries, Apr 2024 - Nov 2025 · 1 yr 8 mos, Talegaon, Maharashtra, India, Projects:- Bush (Stem) ID vs Pressure study (October 2025) Resolved Retainer Cover Fitment Issues: Six Sigma Study to Identify & Eliminate TOP Cover Assembly Defects. (February 2025) Sintered Bush Pressing Operation: Reduced rejection percentage by studying sintered bush OD, bush ID in housing, and machine parameters. (December 2024) Powder Coating and Pre-Treatment Improvement: Minimized waste, saved on pretreatment chemicals, and reduced rejection/rework. (November 2024) AC Assembly Line Setup (Greenfield Project): Established the line using a Gantt Chart; enhanced productivity and quality through Lean & Six Sigma. (April 2024) 6/8 inch Fan Model Study on Rotor Touching/Touching Noise: Lowered rejection rate and boosted productivity by optimizing rotor-stator air gap. (Jan 2024)

Quality Assurance Engineer at Hicool Electronic Industries, Apr 2023 - Mar 2024 · 1 yr, India

Quality Engineer at Rexnord Electronics & Controls Ltd., Oct 2021 - Apr 2023 · 1 yr 7 mos, Vasai, Maharashtra, India

Quality Assurance Engineer at Rasandik Engineering Industries India Limited, Sep 2018 - Feb 2021 · 2 yrs 6 mos, Hosur, ❖ Coordinate in-process and final inspections with Production at relevant processing stages. ❖ Adhere to sampling plans and frequencies, including first-piece inspections. ❖ Generate Internal QPCR (Quality Problem Corrective Report) for internal rejections and daily rework updates. ❖ Maintain control over daily rejections and prepare relevant reports. ❖ Conduct process and product audits as per the plan. ❖ Report non-conformances to the Head of Quality Assurance (QA) for further decisions. ❖ Perform Initial Process Capability (Ppk) studies during trials. ❖ Collaborate with the Head of Production for process improvements. ❖ Ensure components are segregated to prevent mixing with rejected or under-rework components.

GET at Rasandik Engineering Industries India Limited, Sep 2017 - Aug 2018 · 1 yr

Education

Bachelor of Technology - BTech, Mechanical Engineering, Dr. A.P.J. Abdul Kalam Technical University