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Gaurav Wani

Automation & Controls Engineer | Siemens S7 · TIA Portal · SINAMICS Drives · WinCC SCADA | Project Execution

Nashik

3+ years of work experience

Fox Solutions Pvt.Ltd
Jun 20242 yrs 1 moJun 2026

Nashik

• Commissioned Siemens S7-1200/1500 PLC systems for industrial automation applications executed I/O testing, loop checking, and functional acceptance testing prior to site handover. • Developed PLC logic in LAD, STL, and SCL using TIA Portal; designed HMI/SCADA interfaces in WinCC Classic and Unified, improving process visibility and operator usability. • Configured and commissioned SINAMICS G120, S120, V90, and V20 drives parameter setting, motor identification, Profinet PLC–Drive interfacing, and multi-axis servo synchronization. • Integrated 200+ field devices (sensors, actuators, drives, HMIs) over PROFINET, PROFIBUS DP, Modbus TCP/IP, and OPC UA, ensuring real-time communication integrity across installations. • Planned and executed FAT and SAT with client teams; prepared IQ/OQ/DQ documentation, I/O lists, FAT test protocols, commissioning reports, and as-built documentation. • Coordinated P&ID interpretation, I/O assignment, and control narrative preparation with cross-functional teams (electrical, mechanical, client) during site execution and startup. • Provided onsite commissioning support across oil & gas, steel, water treatment, and manufacturing sectors — resolved field-level faults during breakdown and conducted operator training at handover. • Applied awareness of IEC 61508 functional safety standards and PCS7 DCS architecture in project scoping and software development activities.
Fox Solutions Pvt.Ltd
Jun 20231 yr 1 moJun 2024

Nashik

• Commissioned and serviced Siemens PLC and SINAMICS drive systems across multiple plant sites performed parameter configuration, drive replacement, and PLC backup/restore during site visits. • Executed I/O verification, loop checks, and pre-commissioning checks for new installation projects, coordinating with site electrical teams to ensure hardware readiness before software testing. • Diagnosed and resolved PLC logic errors, drive faults, and network communication failures during startup phases, reducing rework cycles and supporting on-time project delivery. • Supported FAT arrangements, BOM verification, and GA drawing review during project execution phases; contributed to technical documentation for client-facing deliverables.
Fox Solutions Pvt.Ltd
Mar 20233 mosMay 2023

Nashik

• Gained hands-on exposure to Siemens S7 series PLCs, TIA Portal, Simatic Manager, WinCC, and Simotion Scout through structured training on live automation systems. • Assisted in PLC program & HMI screen development, and SCADA configuration tasks under senior engineer supervision, building a working foundation in industrial automation integration.
May 20192 mosJun 2019

Jalgaon, Maharashtra, India

• Through study of electrical machines. • Gained experience in complete manufacturing process of transformer, right from procurement of material to dispatch, including recycling of old transformers.

Education

R. C. Patel Institute of Technology, Shirpur

Bachelor of Technology (B.Tech), Electrical Engineering

R. C. Patel Institute of Technology, Shirpur

20203 yrs2023

Diploma In, Electrical engineering

Government Polytechnic, Jalgaon.

20173 yrs2020

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Headline

Automation & Controls Engineer | Siemens S7 · TIA Portal · SINAMICS Drives · WinCC SCADA | Project Execution

About

Automation Engineer with 3+ years of hands-on experience in PLC programming, drive commissioning, and SCADA development for industrial projects across oil & gas, water treatment, steel, and manufacturing sectors. Core stack: Siemens S7-1200/1500 (including S7-1500R redundant architecture), TIA Portal, SINAMICS drives (G120, S120, V90, V20), WinCC Classic and Unified, and TP/MTP Comfort HMI panels. Proficient in LAD, STL, and SCL programming; field network integration over PROFINET, PROFIBUS DP, Modbus TCP/IP, and OPC UA. Delivered end-to-end project execution across software development, I/O testing, loop checking, FAT/SAT, and site commissioning including international deployment on the Keppel Sakra Cogen plant (Singapore), where redundant PLC architecture and DCS integration were commissioned for a seawater intake system. Have integrated 200+ field devices across multi-vendor installations and prepared IQ/OQ/DQ documentation for validated systems. Experienced working directly at site coordinating with electrical, mechanical, and client teams during startup, fault resolution, and operator handover. Siemens V20 and V90 drive certified.

Location

Nashik

Work experience

Project Executive II at Fox Solutions Pvt.Ltd, Jun 2024 - Jun 2026 · 2 yrs 1 mo, Nashik, • Commissioned Siemens S7-1200/1500 PLC systems for industrial automation applications executed I/O testing, loop checking, and functional acceptance testing prior to site handover. • Developed PLC logic in LAD, STL, and SCL using TIA Portal; designed HMI/SCADA interfaces in WinCC Classic and Unified, improving process visibility and operator usability. • Configured and commissioned SINAMICS G120, S120, V90, and V20 drives parameter setting, motor identification, Profinet PLC–Drive interfacing, and multi-axis servo synchronization. • Integrated 200+ field devices (sensors, actuators, drives, HMIs) over PROFINET, PROFIBUS DP, Modbus TCP/IP, and OPC UA, ensuring real-time communication integrity across installations. • Planned and executed FAT and SAT with client teams; prepared IQ/OQ/DQ documentation, I/O lists, FAT test protocols, commissioning reports, and as-built documentation. • Coordinated P&ID interpretation, I/O assignment, and control narrative preparation with cross-functional teams (electrical, mechanical, client) during site execution and startup. • Provided onsite commissioning support across oil & gas, steel, water treatment, and manufacturing sectors — resolved field-level faults during breakdown and conducted operator training at handover. • Applied awareness of IEC 61508 functional safety standards and PCS7 DCS architecture in project scoping and software development activities.

Project Executive I at Fox Solutions Pvt.Ltd, Jun 2023 - Jun 2024 · 1 yr 1 mo, Nashik, • Commissioned and serviced Siemens PLC and SINAMICS drive systems across multiple plant sites performed parameter configuration, drive replacement, and PLC backup/restore during site visits. • Executed I/O verification, loop checks, and pre-commissioning checks for new installation projects, coordinating with site electrical teams to ensure hardware readiness before software testing. • Diagnosed and resolved PLC logic errors, drive faults, and network communication failures during startup phases, reducing rework cycles and supporting on-time project delivery. • Supported FAT arrangements, BOM verification, and GA drawing review during project execution phases; contributed to technical documentation for client-facing deliverables.

Engineering Intern at Fox Solutions Pvt.Ltd, Mar 2023 - May 2023 · 3 mos, Nashik, • Gained hands-on exposure to Siemens S7 series PLCs, TIA Portal, Simatic Manager, WinCC, and Simotion Scout through structured training on live automation systems. • Assisted in PLC program & HMI screen development, and SCADA configuration tasks under senior engineer supervision, building a working foundation in industrial automation integration.

Student Internship at Vaishnavi Industries, May 2019 - Jun 2019 · 2 mos, Jalgaon, Maharashtra, India, • Through study of electrical machines. • Gained experience in complete manufacturing process of transformer, right from procurement of material to dispatch, including recycling of old transformers.

Education

Bachelor of Technology (B.Tech), Electrical Engineering, R. C. Patel Institute of Technology, Shirpur

Diploma In, Electrical engineering, Government Polytechnic, Jalgaon.