---
title: "Darshan Kumar H G - Sr Design Engineer in Pune District | Tal"
description: "Meet Darshan Kumar H G, Sr Design Engineer (BIW / Upper & Under body )Front & Rear End Structure (Giga Casting) R&D at Magna Automotive India Pvt ltd based in Pune District. AI stack includes aistudio, claude code, and gemini."
image: "https://tal.club/meet/darshan-kumar-h-g/share-image"
---

# Darshan Kumar H G on Tal

## Headline

Sr Design Engineer \(BIW / Upper & Under body \)Front & Rear End Structure \(Giga Casting\) R&D at Magna Automotive India Pvt ltd

## About

ABOUT ME: I am passionate about solving engineering challenges, continuously improving my technical skills, and contributing to innovative vehicle development projects\.A competent professional having 9\+years of experience in Passenger Vehicle Body structure \(BIW & UNDERBODY\) Product Design and Development\. I am open to seeking opportunities to further enhance my expertise in automotive product design and work on cutting\-edge engineering solutions\. Core Skills: • CATIA V5 \(Part Design, Assembly Design, Sheet Metal, Surface Design, Drafting\) • Automotive Body in White \(BIW\) Design, \(Upper Body, Under Body, Front & Rear end Structure \. • GD&T and Engineering Drawings • PLM • Design Validation & Engineering Change Management • Team Collaboration & Problem Solving ▪ A competent professional having 9\+years of experience in Passenger Vehicle Body structure \(BIW & UNDERBODY\) Product Design and Development\. ▪ Experience in Concept design and feasibility of new design, creation of master sections, defining boundary conditions, and joineries\. ▪ Experience in Style Surface Feasibility & Analysis, checking Draft, Tooling Feasibility, creating concept proposals Packaging Study with surrounding parts\. ▪ Proficient in CATIA V5 software with having 9\+ years of experiences to develop design intent cad data\. ▪ Design and Development of various automotive parts, and Structural components like \(RTB, FCM,RCM and Chassis \)Product creation, BOM creation & Engineering Drawing releases ▪ Knowledge about Automotive sheet metal product Design \(CATIA\_V5\) and Functional requirements of components with their Manufacturing process ▪ Designing of Automotive Reinforcement & Mounting Brackets and Design changes as per Tooling feasibility, Strength and Defects ▪ Strong communication, good problem\-solving skills & ability to work with cross\-functional teams\. ▪ Participating in technical discussions with customer & ensuring the quality deliverables within the given time period\. ▪ Systematic, organized, Hardworking and Dedicated team player, Confident to taking Multiple \-Projects at a time under pressure and Meeting Timeline\. ▪ Good knowledge of Part Design, Surfacing GSD, Assembly, Drawing ▪ Developed and maintained relationships with client to facilitate timely delivery of design\. Before getting Experience\!\!\!👇 >>> AAA attitude : Absorb, Adopt and Apply >>> Innovative ,self driven, result oriented, dynamic professional, having breadth knowledge in technical areas\. >>> Keen interest in evolving technologies ,product development and commercialization\.

## Location

Pune District

## AI stack

aistudio

claude code

gemini

Fireflies\.ai

Leonardo AI

Retool AI

## Work experience

Sr Design Engineer at Magna International, Jan 2023 \- Present · 3 yrs 10 mos, Pune, Maharashtra, India

Design Engineer at Magna International, Dec 2020 \- Dec 2022 · 2 yrs 1 mo, Pune, Maharashtra, India

Design Engineer at Sogefi Group, Jun 2019 \- Sep 2020 · 1 yr 4 mos, Deployed from CADMAXX SOLUTION ,Bengaluru Area, India, 1\)Designing the complete product of 3d cad AIR FILTER \( Panel filter or circular filter \)according to the Packaging Space Availability our team \(3 people\)as to be deciding whether to go with Panel or Circular filter , i has to create a proposal's in 3d\. Once its completed we will do lot of iteration's \. 2\)The main purpose of an automotive air filter is to filter and clean outside air before it gets sucked into a car engine and burned along with fuel to produce combustion 3\)Main parts are,\(Inlet duct assembly,Top housing,Bottom housing,Filter element,Media and Outlet Duct\.\) 4\)Once the design is fixed , we check with the feasibility aspects, This will be done while doing design itself but if there difficulties if we faced in terms of tooling aspects, we will go with other options like 2 piece \( Vibration welding or spin welding\) 5\)If 3d cad model is freezes we will do Porto type model 6\)Next step is Mould making , here directly we wont give to make mold for mass production process, here mold will be doing in low cost for 40 to 50 batch production\. 7\)Next we will do all required tests on that and if there is changes need in 3d cad model means we will do finally its done\.we go with mass production\.After Another mold is done\. \(\( "IN CASTING " \)\) Designing Oil Module\(Purifying Dirty oil to Pure oil\) which will flow to the Engine for combustion,of Casting part and their child parts according to the Given packaging 3D cad data of Engine Surrounding parts, To meet requirements of assigned project\. 1\)Before starting Design,a\)thinking about function of the part, b\)Process of casting tool and material properties to performance specification\. 2\) According to Engine intake side its entry port oil module will placed above that and space availability in environment surrounding package we need to Design the part as customer required, 4\)Once the 3d cad model proposal's is completed we will do some iterations in terms of tooling 3\)Discussion the details ofcasting with the die maker

Computer Aided Design Engineer at Magna International, May 2017 \- May 2019 · 2 yrs 1 mo, Bengaluru Area, India, Projects worked in Magna 1\)Chassis Components like Rail beam,Center cross beams and shock tower mount bracket's and Their Drawing's by considering Datum's and GD&T in terms of manufacturing aspects for \(Ford and Chrysler North America\) 2\)Front Bumper beam 3\) Instrumental Panel beam 4\)Lower controller Arm \(LCA\)

Graduate Engineering Trainee at NEU Integrals Private Limited, Jan 2017 \- Jun 2017 · 6 mos, Bengaluru Area, India, 6 Months Full time Automotive Domain Training Related to Industrial requirements\(OEM\) on Automotive Plastic and Sheet metal parts\. <<<< Lessons Learnt >>>> 1\)Design Guide lines for Plastic \(Plastic thumb rules\)and Sheet metal parts 2\) Injection molding process and Blow molding process 3\)Stamping processes 4\)GD&T Rules and its application 5\)Project life cycle management 6\)Worked on Live projects

## Education

Bachelor's degree, Mechanical Engineering, Sjb institute of technology

12th, PCMB, VISHWAMANAVA PU SCIENCE COLLEGE

[View the original profile](https://tal.club/meet/darshan-kumar-h-g)

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