B S M V SAI RAM profile photo 1 on Tal

B S M V SAI RAM

Senior Research Engineer at Hyundai Motor India Engineering with expertise in Exterior Trims

Hyderabad

10+ years of work experience

Volvo Group
Sep 20251 yPresent

Bangalore

Hyundai Motor India Engineering
Apr 20206 yrs 6 mosPresent

Hyderabad, Telangana, India

• Design In-Charge of Front Bumper, Rear Bumpers, Side Claddings, and Spoilers for upcoming Hyundai / Kia Projects : - Provided the design requirements and constraints to the Styling team for developing and fixing the Parting curves. - Coordination between the Packaging team and the Counterparts team for fixing the layout. - Designed bumper following Company Specifications, Regulations (India & Export) & manufacturing considerations. - Developed and released the BOM, Spec Control Drawings, Part Drawings, and Assembly Drawings. - Continuous support during Proto, Pilot & Local Production stages to plant for solving design and assembly issues. - Achieved maximum possible Cost and Weight targets by properly combining Material and thickness without compromising quality. - Evaluated the Mold Change, DPA, DFA, and Assembly Reports in various stages of the project and ensured to release of Drawings to meet the project schedule. # Best Employee of the Year - 2024 # Best Technical Paper of the Year - 2024
Hyundai Motor India Engineering
Aug 20172 yrs 8 mosMar 2020

Hyderabad, Telangana, India

This period has been huge learning curve in my career till date, where I got to involve in following mentioned projects majorly from design stage to SOP. Design & development support of INDIAN projects: • Hyundai Venue : Design and development support of all Side Garnishes . • KIA Sonet : Design and development support of all Side Garnishes . • Hyundai Alcazar : Design and development support of FR BPR . • Hyundai I20 (New): Design and development support of Side Sill Molding. & Along with these I got opportunity to involve in Hyundai New Verna (Bumper), Hyundai New I20 (Bumper), Hyundai Aura & Nios (Bumper). Major work scope & responsibilities : - Design skin check, master sections preparation, design & modelling of Pre-analysis concept. - Bill of materials preparation & Design of automotive plastic parts and assembly. - Releasing and managing data in PLM (PTC’s windchill). - Coordinating with counter teams, vendors/mold teams for smooth workflow & optimized product outcome. - Issues solving at different stages of the project starting from Digital Preassembly, Proto, Pilot, Local Plant try-out events, up to start of production. # In 2019, I won BEST PAPER CONTEST - 2019 for "Design of Self Adaptive Energy Absorber for Bumper Satisfying Pedestrian Safety And Low Speed Impact Requirements"
Hyundai Motor India Engineering
Aug 20161 yrJul 2017

Understanding complete design & development cycle of passenger cars. (Mainly Exterior Trims) • Worked on clay model skins by using digitized shape editor for development of STL to 3D CAD data thereby generating master sections to understand and analyze basic package layout. • Catia V4 to V5 model conversion. • Gained knowledge on - Plastic trends in automobile, material selection process & manufacturing processes - Mold design guide lines & considerations for plastic parts manufacturing. - Design for manufacturing and assembly. • Benchmarking of competitor cars. • Design and Drawing support in Hyundai Grand i10 Nios, Aura.

B’s AI Stack

claude
claude
gemini
gemini
openai
openai
ChatGPT
ChatGPT

Education

GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))

Bachelor of Technology - BTech, Mechanical Engineering

GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))

20124 yrs2016

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Headline

Senior Research Engineer at Hyundai Motor India Engineering with expertise in Exterior Trims

About

I'm a self-directed & results-driven R&D Automotive Design Engineer with "Nine years” of experience in the design and development of Exterior parts for passenger cars. • Hands-on experience in the design and development of Exterior Trim parts by vehicle targets (Performance, Cost and Weight) • Proficient in concept fixing, solid & surface modelling using CATIA, data handling/drawing release in PLM (PTC's Windchill) conversant with Packaging, Structural stiffness, Safety Regulations, Durability requirements, GD&T assembly & Manufacturing feasibilities. • Demonstrated excellence in coordinating with cross-functional teams and vendor management to develop competent design. Highlights: • Involved in the entire life cycle of passenger car design & development. (08+ Projects) • Proficient in CatiaV5, PLM (PTC's Windchill) & Variant BOM management, Microsoft Office. # BestTechnical Paper Award - 2019 & 2024 # Best Employee of the Year - 2024

Location

Hyderabad

AI stack

claude

gemini

openai

ChatGPT

Work experience

Senior at Volvo Group, Sep 2025 - Present · 1 y, Bangalore

Senior Research Engineer at Hyundai Motor India Engineering, Apr 2020 - Present · 6 yrs 6 mos, Hyderabad, Telangana, India, • Design In-Charge of Front Bumper, Rear Bumpers, Side Claddings, and Spoilers for upcoming Hyundai / Kia Projects : - Provided the design requirements and constraints to the Styling team for developing and fixing the Parting curves. - Coordination between the Packaging team and the Counterparts team for fixing the layout. - Designed bumper following Company Specifications, Regulations (India & Export) & manufacturing considerations. - Developed and released the BOM, Spec Control Drawings, Part Drawings, and Assembly Drawings. - Continuous support during Proto, Pilot & Local Production stages to plant for solving design and assembly issues. - Achieved maximum possible Cost and Weight targets by properly combining Material and thickness without compromising quality. - Evaluated the Mold Change, DPA, DFA, and Assembly Reports in various stages of the project and ensured to release of Drawings to meet the project schedule. # Best Employee of the Year - 2024 # Best Technical Paper of the Year - 2024

Research Engineer at Hyundai Motor India Engineering, Aug 2017 - Mar 2020 · 2 yrs 8 mos, Hyderabad, Telangana, India, This period has been huge learning curve in my career till date, where I got to involve in following mentioned projects majorly from design stage to SOP. Design & development support of INDIAN projects: • Hyundai Venue : Design and development support of all Side Garnishes . • KIA Sonet : Design and development support of all Side Garnishes . • Hyundai Alcazar : Design and development support of FR BPR . • Hyundai I20 (New): Design and development support of Side Sill Molding. & Along with these I got opportunity to involve in Hyundai New Verna (Bumper), Hyundai New I20 (Bumper), Hyundai Aura & Nios (Bumper). Major work scope & responsibilities : - Design skin check, master sections preparation, design & modelling of Pre-analysis concept. - Bill of materials preparation & Design of automotive plastic parts and assembly. - Releasing and managing data in PLM (PTC’s windchill). - Coordinating with counter teams, vendors/mold teams for smooth workflow & optimized product outcome. - Issues solving at different stages of the project starting from Digital Preassembly, Proto, Pilot, Local Plant try-out events, up to start of production. # In 2019, I won BEST PAPER CONTEST - 2019 for "Design of Self Adaptive Energy Absorber for Bumper Satisfying Pedestrian Safety And Low Speed Impact Requirements"

Graduate Engineering Trainee at Hyundai Motor India Engineering, Aug 2016 - Jul 2017 · 1 yr, Understanding complete design & development cycle of passenger cars. (Mainly Exterior Trims) • Worked on clay model skins by using digitized shape editor for development of STL to 3D CAD data thereby generating master sections to understand and analyze basic package layout. • Catia V4 to V5 model conversion. • Gained knowledge on - Plastic trends in automobile, material selection process & manufacturing processes - Mold design guide lines & considerations for plastic parts manufacturing. - Design for manufacturing and assembly. • Benchmarking of competitor cars. • Design and Drawing support in Hyundai Grand i10 Nios, Aura.

Education

Bachelor of Technology - BTech, Mechanical Engineering, GMR Institute of Technology (GMRIT), GMR Nagar, Rajam, Srikakulam Dt.,-532127 (CC-34))