---
title: "Bhavesh Gaidhane - Process Engineer in Maharashtra | Tal"
description: "Meet Bhavesh Gaidhane, Senior Process Engineer | Dynamic Simulation & Steady-State Simulation | Digital Twin Expert (K-Spice, Aspen HYSYS, LedaFlow) | Focused on Offshore & Upstream Energy Systems | based in Maharashtra. AI stack includes hugging face, notion, and ollama."
image: "https://tal.club/meet/bhavesh-gaidhane/share-image"
---

# Bhavesh Gaidhane on Tal

## Headline

Senior Process Engineer \| Dynamic Simulation & Steady\-State Simulation \| Digital Twin Expert \(K\-Spice, Aspen HYSYS, LedaFlow\) \| Focused on Offshore & Upstream Energy Systems \|

## About

I am a Senior Process Engineer specializing in the bridge between traditional Steady\-State Design and high\-fidelity Dynamic Simulation\. My expertise lies in transforming complex P&IDs into robust Digital Twins that ensure operational readiness and process safety for global energy leaders\. With over 5 years of experience across the EPC lifecycle, I have led critical simulation phases—including FDS, MAT, and INTAT/ETS—for major offshore assets such as Sleipner \(Equinor\) and Yggdrasil \(Aker BP\)\. My technical toolkit includes K\-Spice, LedaFlow, Aspen HYSYS, which I use to validate control logic and optimize transient behavior\. I am passionate about delivering cost\-effective engineering solutions, from initial BFD/PFD development to advanced hydraulic calculations and technical bid evaluations\. Currently, I am focused on leveraging simulation\-driven insights to enhance the efficiency and sustainability of upstream and industrial systems\.

## Location

Maharashtra

## AI stack

hugging face

notion

ollama

openai

## Work experience

Process Engineer at Kongsberg Digital, May 2024 \- Present · 2 yrs 1 mo, India, As a Process Consultant for the energy simulation division, I lead high\-fidelity dynamic modelling and verification for major offshore assets\. • Project: Sleipner A and T \(Equinor ASA\): Developed and tuned dynamic simulation models using K\-Spice and Leda Flow for complex upstream systems, focusing on production manifolds and utility distribution\. • Project: Yggdrasil \(Aker BP\): Engineered and executed INTAT \(Integrated Acceptance Testing\) and ETS \(Engineering Test System\) protocols to ensure operational readiness for advanced offshore developments\. • Verification & Testing: Facilitated MAT \(Model Acceptance Test\) and FDA \(Functional Design Assessment\) procedures to validate simulation accuracy and ensure 100% compliance with rigorous project requirements\. • Technical Scope: Modeled diverse systems including production manifolds, oil trains, EG storage, closed drains, HVAC, and utility distribution\. • Performance Improvement: Utilized root cause analysis to identify and resolve model errors and performed PFD, P&ID, and 3D model verification to close critical technical data gaps\. • Collaboration: Partnered with field engineers, project managers, and technical leads to deliver risk\-based simulations and scenario testing for global energy systems\. Skills: Dynamic Simulation, K\-Spice, LedaFlow, Aspen HYSYS, FDS, MAT, INTAT, Process Design

Senior Process Engineer at Synergy Process Systems, Apr 2023 \- Sep 2024 · 1 yr 6 mos, Pune, Maharashtra, India

Process Engineer at Synergy Process Systems, May 2022 \- Apr 2023 · 1 yr, Pune District, Led the end\-to\-end process design and execution for specialized industrial recovery plants, ensuring technical integrity and on\-time project delivery\. • Project Leadership: Successfully delivered multiple recovery units, including EG Recovery \(Revalyu Recycling\), Acetic Acid Recovery \(Manik Pharma\), and Pentane Recovery \(Datta Hydrochem\)\. Managed weekly status reporting and technical coordination to achieve 100% efficient delivery before project deadlines\. • Simulation & H&MB: Conducted rigorous process simulations and Heat & Mass Balance \(H&MB\) calculations using Aspen Plus and ChemCAD\. Specialized in the thermal rating and sizing of heat exchangers utilizing Aspen EDR\. • Detailed Engineering: Developed comprehensive engineering packages, including BFD, PFD, P&ID, and Utility Flow & Distribution Diagrams \(UFD\)\. Performed complex pump hydraulics, line sizing, and pressure drop calculations\. • Equipment Sizing: Responsible for the design and sizing of critical process equipment: distillation, stripping, and extraction columns, as well as pressure vessels and vacuum generation systems\. • Technical Procurement & Review: Conducted Technical Bid Evaluations \(TBA\) for equipment procurement and reviewed piping isometrics and primary 3D models using AutoCAD and Navisworks to ensure design alignment\. • Deliverables: Prepared process design bases and specification sheets for utilities, pumps, and cooling towers for first and second\-stage project deliverables\. Skills: Process Design, Aspen Plus, Aspen EDR, ChemCAD, P&ID Development, Equipment Sizing, Project Coordination\.

Graduate Trainee at Elantas Beck India Limited, Aug 2019 \- Aug 2020 · 1 yr 1 mo, Pune, • Analyzed manufacturing processes for insulating resins and pigments, consistently maintaining a 90% monthly production rate\. • Drove operational efficiency by reducing slow\-moving materials by 50% and increasing the consumption of legacy finished goods by 10%\. • Utilized AutoCAD to develop foundational engineering deliverables and detailed process flow schematics for new manufacturing units\. • Collaborated on 3S/5S initiatives to improve plant safety and streamline daily shift reporting

Internship Trainee at Solvay, Jun 2018 \- Jun 2018 · 1 mo, Roha, Studied the Manufacturing process of Sulphonates\. Understood the design process and working of types of equipment used in the same\.

Internship Trainee at Sunflag Iron & Steel Co\. Ltd\., Jun 2017 \- Jun 2017 · 1 mo, Bhandara Area, India, Familiarized with the Utilities which is useful for the operations of process\. Experienced the process and working of equipment’s used in the same\.

## Education

Bachelor of Engineering \- BE, Chemical Engineering, All India Shivaji Memorial Societys College of Engineering, Pune

[View the original profile](https://tal.club/meet/bhavesh-gaidhane)

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