Headline

Asset Management | Reliability | Maintenance | Asset Integrity | Asset Life Cycle Costing| Asset Management Strategist | Predictive Maintenance | FMEA | RCA | RCM | RAMS|

About

Asset Management & Maintenance Planning Specialist with 12+ years of expertise in Engineering, Procurement & Construction (EPC), Boiler Maintenance, and Asset Performance Management across power plant operations. •Expertise in Asset Performance Management, overseeing 1500+ equipment across multiple departments, optimizing preventive and corrective maintenance schedules to enhance operational efficiency and reliability. •Optimizing maintenance strategies to enhance equipment reliability, reduce downtime, and drive cost efficiencies through SAP PM & MM module implementation. •Expert in preventive and predictive maintenance, asset lifecycle management, and root cause analysis to mitigate failures and improve operational efficiency. •Strong hands-on experience in managing major and minor plant shutdowns, overhauls, and execution of maintenance programs for heavy-duty rotary and static equipment. •Proficient in spares and inventory management, ensuring critical equipment availability while reducing overall spare costs through indigenization of imported components. •Competent in material requirement planning, procurement, vendor coordination, and contract management to ensure seamless maintenance and operations. •Strategic Maintenance Planning Professional skilled in assessing equipment performance, developing maintenance strategies, and ensuring seamless execution of planned maintenance activities to minimize downtime and maximize asset lifecycle. •Versatile Engineering Professional with a career spanning construction, maintenance, and asset planning, offering a unique blend of hands-on technical experience and strategic foresight in asset-intensive industries.

Location

Hyderabad

Work experience

Assistant Manager at SEIL Energy India Limited, Jan 2022 - Present · 4 yrs 7 mos, On-site, 4X660 MW Super critical thermal power plant • Planning and effectuating Predictive & Preventive maintenance schedules for various machineries and equipment to increase machine up time & equipment reliability. • Ensure 100% Preventive Maintenance (PM), Corrective Maintenance (CM), RCA compliance and readiness of PM checklist and LLF checklist to avoid any mechanical breakdown of equipment. • Identifying areas of bottlenecks/breakdowns and taking steps to rectify the equipment’s through application of trouble shooting tools like root cause analysis, corrective & preventive actions. • Conducting daily planning meeting, Planning & Scheduling of CM & PM jobs. • AOH and Short SD activities Planning, Scheduling & monitoring and incorporation in SAP. • Preparing outage report for maintenance activities carried out includes surprises and learnings to be used as a preventive measure for other systems • Maintenance processes KPI calculation & action plan preparation to minimize deviations. • SAP, Equipment’s uploading, PM plan uploading, SAP data management • Proficient in collating, statistically analysis of any Breakdown Study & Root cause analysis (RCA). Enhancing maintenance practices by expanding data capture in SAP, intensifying lagging and leading indicator monitoring, and conducting Mean Time Between Failures (MTBF) and repetitive notification analyses.

Senior Equipment Engineer at Sembcorp Energy India Limited, May 2016 - Dec 2021 · 5 yrs 8 mos, India, 4X660 MW Super critical thermal power plant • Strategizing resource allocation and workforce planning to optimize daily preventive and corrective maintenance operations. • Developing comprehensive maintenance work instructions, task lists, and work packs, along with manpower and cost estimations for major rotary/static equipment overhauls. • Supervising critical plant equipment, formulating component-wise preventive maintenance schedules, and ensuring their meticulous implementation. • Regulating critical spare parts and consumables inventory, aligning with operational requirements while maintaining optimal stock levels. • Forecasting and managing mandatory spare parts, specialized tools, and skilled manpower to sustain 100% equipment availability. • Drafting contractor work scope documents for overhauls of heavy rotating equipment (PA fan, FD fan, ID fan, and coal mills), incorporating detailed work instructions, manpower estimates, and required tools. • Establishing and standardizing maintenance procedures (SMPs) for heavy rotating equipment, including coal mills, PA fans, FD fans, and ID fans. • Assessing and selecting new spare parts, initiating procurement requests in SAP, and preparing technical evaluation reports to validate acquisitions. • Preparation updating various Maintenance records, MIS reports, Monthly report and Critical incident record within the specific time period

Project Executive at Athena Chhattisgarh Power Pvt Ltd, Apr 2012 - Apr 2016 · 4 yrs 1 mo, Raigarh, Chhattisgarh, India, 2X600 MW Thermal power plant • Executing and overseeing front-end engineering projects, facilitating seamless coordination with EPC contractors while ensuring quality control. • Inspecting and validating materials and welding quality through rigorous non-destructive testing (NDT) techniques. • Planning and supervising pressure parts assembly and erection while ensuring adherence to quality benchmarks. • Developing job safety analyses for critical erection activities, implementing proactive safety measures to eliminate lost-time incidents. • Gaining expertise in P91 and T91 welding processes, ensuring compliance with industry best practices. • Compiling and interpreting bills of materials (BOM) using equipment drawings, P&IDs, and OEM manuals for effective operations and maintenance planning. • Coordinating with consortium partners and contractors, facilitating material and manpower mobilization for uninterrupted project execution. • Documenting and managing erection and commissioning protocols, site progress reports, and handover documentation. • Generating and analyzing daily, weekly, and monthly project reports for the boiler area, ensuring seamless progress tracking. • Enforcing stringent safety protocols, identifying areas of concern, and implementing corrective measures. • Compiling and processing monthly running account (RA) bills to streamline financial reconciliations.

Education

B.tech, Mechanical Engineering, Bapatla engineering college