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Bhalchandra Bodhekar

SAP PP & Variant Configuration (VC) Consultant | SAP IBP – Demand & Supply Planning | S/4HANA & ECC | Production Planning | Global SAP Rollouts

Pune Division

4+ years of work experience

Tata Consultancy Services
Jan 20233 yrs 7 mosPresent

Client: ABB Ltd. (Fortune Global 500). Sole SAP PP/VC functional owner for the ABB Norway entity — acting as functional lead while delivering module scope end-to-end with no supervision. Delivered 5 major engagements across Norway, Canada, and Mexico covering carve-outs, multi-plant rollouts, integrations, and greenfield implementations on SAP ECC / S/4HANA. VARIANT CONFIGURATION & PRODUCTION PLANNING - Migrated ~160 VC objects (characteristics, classes, configuration profiles) via IDoc (ALE/EDI) across client landscapes; created and maintained local VC objects post-migration and derived dependency logic from syntax analysis. - Built Super BOMs and Super Routings with full dependency assignments (preconditions, selection conditions, procedures) for complex configurable, make-to-order products. - Configured the PP-WM interface for variant-configured production orders, plus MRP, Kanban replenishment, and safety-stock optimisation. SAP IBP - Delivered demand & supply planning — Harmonized Planning Areas, key figures, statistical forecasting, and S/4HANA-IBP integration via CI-DS (time-series) and RTI (order-based). DELIVERY & SUPPORT - Led AMS/hypercare for the Norway entity — resolved critical production issues and stabilised operations post go-live; collaborated cross-functionally with SD, MM, and QM for end-to-end process integration. Impact: 5 go-lives with zero rollback; 9-plant / 2-country rollout at 99%+ master-data accuracy; S&OP cycle cut from 3 weeks to 5 days; 28% faster goods movement via PP-WM integration.
Tata Consultancy Services
Jan 20231 yrDec 2023

Working as a Team lead for SAP PP/QM Modules in an AMS project.
Tata Consultancy Services
Apr 20225 mosAug 2022

Pune District

- Completed structured training on SAP PP and Variant Configuration within the ABB engagement environment; supported functional testing and gained hands-on SAP ECC configuration experience. - Managed material discontinuation via the MRP-4 view (MM02/MM03) — discontinuation indicators, follow-up materials, effective-out dates — and tracked residual inventory using MB52/MC46. - Received full-time offer (Sep 2022); onboarded as consultant in January 2023.
Tata Consultancy Services
Apr 20225 mosAug 2022

Completed structured learning on SAP PP and Variant Configuration within the ABB engagement environment. Assisted in functional testing activities and gained foundational hands-on experience in SAP ECC configuration. Received full-time offer letter in September 2022; onboarded as consultant in January 2023.

Education

Post Graduate Diploma in Enterprise Resource Planning, Enterprise Resource Planning

COEP (College of Engineering, Pune)

20211 yr2022
Smt.Kashibai Navale college of Engineering

Bachelor of Engineering - BE, Mechanical Engineering

Smt.Kashibai Navale college of Engineering

20174 yrs2021

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Headline

SAP PP & Variant Configuration (VC) Consultant | SAP IBP – Demand & Supply Planning | S/4HANA & ECC | Production Planning | Global SAP Rollouts

About

SAP Production Planning (PP) and Variant Configuration (VC) consultant with 3.5+ years of hands-on delivery at Tata Consultancy Services — specialising in make-to-order manufacturing on SAP S/4HANA and ECC, with growing depth in SAP IBP demand and supply planning. As the sole SAP PP/VC functional owner on global engagements for ABB Ltd. (Fortune Global 500), I have delivered 5 end-to-end projects across Norway, Canada, and Mexico — spanning legal-entity carve-outs, multi-plant rollouts, greenfield implementations, and AMS/hypercare — every one reaching go-live without rollback. WHAT I DO - SAP PP & Variant Configuration: Super BOMs & Super Routings, characteristics, classes, configuration profiles, variant tables, and object dependencies (preconditions, selection conditions, procedures) for complex configurable products. - VC Master Data Migration: automated migration of 160+ VC objects via IDoc (ALE/EDI), with post-migration validation and local VC logic. - SAP IBP: demand & supply planning, Harmonized Planning Areas, key-figure configuration, statistical forecasting, and S/4HANA-IBP integration via CI-DS and RTI. - Integration & WM: PP-WM interface for variant-configured production orders, Kanban replenishment, MRP, and safety-stock optimisation. - Delivery: fit-gap analysis, functional specifications, UAT design & facilitation, cutover, data migration, and Train-the-Trainer using Agile/Scrum. SELECTED IMPACT - 9-plant, 2-country S/4HANA/ECC rollout delivered on schedule at 99%+ master-data accuracy, with zero post-go-live production delays. - Monthly S&OP planning cycle cut from 3 weeks to 5 business days through integrated IBP demand-supply planning. - 28% faster goods movement via end-to-end PP-WM integration. CERTIFICATIONS SAP Certified Application Associate - S/4HANA Production Planning & Manufacturing (1610) | SAP S/4HANA Cloud Private Edition - Production Planning & Manufacturing | Exploring Planning Processes in SAP IBP. Open to SAP PP / Variant Configuration / IBP roles — India and international (Europe, UAE, remote). Core skills: SAP PP · Variant Configuration (VC) · SAP IBP · S/4HANA · SAP ECC · Production Planning · Demand & Supply Planning · Super BOM · Super Routing · IDoc / ALE · PP-WM · Kanban · MRP · Safety Stock · Fit-Gap · Cutover · Master Data Migration

Location

Pune Division

Work experience

SAP PP/VC/WM/IBP Consultant at Tata Consultancy Services, Jan 2023 - Present · 3 yrs 7 mos, Client: ABB Ltd. (Fortune Global 500). Sole SAP PP/VC functional owner for the ABB Norway entity — acting as functional lead while delivering module scope end-to-end with no supervision. Delivered 5 major engagements across Norway, Canada, and Mexico covering carve-outs, multi-plant rollouts, integrations, and greenfield implementations on SAP ECC / S/4HANA. VARIANT CONFIGURATION & PRODUCTION PLANNING - Migrated ~160 VC objects (characteristics, classes, configuration profiles) via IDoc (ALE/EDI) across client landscapes; created and maintained local VC objects post-migration and derived dependency logic from syntax analysis. - Built Super BOMs and Super Routings with full dependency assignments (preconditions, selection conditions, procedures) for complex configurable, make-to-order products. - Configured the PP-WM interface for variant-configured production orders, plus MRP, Kanban replenishment, and safety-stock optimisation. SAP IBP - Delivered demand & supply planning — Harmonized Planning Areas, key figures, statistical forecasting, and S/4HANA-IBP integration via CI-DS (time-series) and RTI (order-based). DELIVERY & SUPPORT - Led AMS/hypercare for the Norway entity — resolved critical production issues and stabilised operations post go-live; collaborated cross-functionally with SD, MM, and QM for end-to-end process integration. Impact: 5 go-lives with zero rollback; 9-plant / 2-country rollout at 99%+ master-data accuracy; S&OP cycle cut from 3 weeks to 5 days; 28% faster goods movement via PP-WM integration.

SAP Functional Consultant at Tata Consultancy Services, Jan 2023 - Dec 2023 · 1 yr, Working as a Team lead for SAP PP/QM Modules in an AMS project.

SAP PP / MM Trainee (Internship) at Tata Consultancy Services, Apr 2022 - Aug 2022 · 5 mos, Pune District, - Completed structured training on SAP PP and Variant Configuration within the ABB engagement environment; supported functional testing and gained hands-on SAP ECC configuration experience. - Managed material discontinuation via the MRP-4 view (MM02/MM03) — discontinuation indicators, follow-up materials, effective-out dates — and tracked residual inventory using MB52/MC46. - Received full-time offer (Sep 2022); onboarded as consultant in January 2023.

SAP Specialist at Tata Consultancy Services, Apr 2022 - Aug 2022 · 5 mos, Completed structured learning on SAP PP and Variant Configuration within the ABB engagement environment. Assisted in functional testing activities and gained foundational hands-on experience in SAP ECC configuration. Received full-time offer letter in September 2022; onboarded as consultant in January 2023.

Education

Post Graduate Diploma in Enterprise Resource Planning, Enterprise Resource Planning, COEP (College of Engineering, Pune)

Bachelor of Engineering - BE, Mechanical Engineering, Smt.Kashibai Navale college of Engineering