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Ayush Arun Kateel

Manufacturing Engineer at JCB Cab Systems

Stoke-On-Trent

2+ years of work experience

Jun 20258 mosJan 2026

Uttoxeter, England, United Kingdom

•Process improvement and Lean manufacturing: Experienced in line balancing, time analysis and workflow optimization to improve throughout and reduce bottlenecks. •Tooling and process design: Skilled in designing jigs, fixtures and assembly tooling using CAD software. •Standard work and documentation: Create and update work instructions, SOPs and process documentation to ensure consistency and quality. •Quality and Safety focus: Ensure compliance with safety standards and support quality improvement initiatives. Cost Reduction and Efficiency Gains: Identifying improvement opportunities that reduce waste, cycle time and manufacturing costs.
DHL
Nov 20231 yr 6 mosApr 2025

Stoke-on-Trent, England, United Kingdom

• Optimized Forklift Operations: Performed routine inspections and diagnostics on 50+ FLTs monthly, achieving 98% equipment uptime and reducing operational disruptions. • Comprehensive Maintenance: Delivered expert mechanical and electrical repairs to ensure the safe and efficient performance of FLTs, minimizing breakdowns by 20%. • Preventive Maintenance Expertise: Implemented proactive maintenance strategies to extend equipment lifespan and reduce unexpected failures, leading to increased operational efficiency. • Dynamic Problem-Solving: Diagnosed and resolved complex issues in a fast-paced environment, ensuring minimal downtime and uninterrupted operations.
Quantum Healthcare Products
Apr 20235 mosAug 2023

Stoke-on-Trent, England, United Kingdom

• 3D Modelling Expertise: Designed and developed precise, patient-specific 3D models in SolidWorks, ensuring functional and ergonomic designs for children’s body braces. • Innovative Mechanical Design: Engineered the first foldable knee joint in the market, providing enhanced flexibility and full support for young patients, improving comfort and mobility. • Prototyping and Testing: Produced high-precision prototypes using 3D metal and plastic printing and conducted rigorous testing to validate design performance, achieving a 20% improvement in patient mobility. • Attention to Detail: Maintained a high level of accuracy in designing and assembling components, ensuring seamless integration and reliability in production. • Collaborative Problem-Solving: Partnered with multidisciplinary teams to brainstorm and implement innovative solutions that addressed patient needs and optimized production workflows.

Education

University of Staffordshire

Master of Science, Aerospace, Aeronautical and Astronautical/Space Engineering

University of Staffordshire

20221 yr2023
N M A M Institute of Technology, NITTE

Bachelor's degree, Mechanical Engineering

N M A M Institute of Technology, NITTE

20174 yrs2021

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Headline

Manufacturing Engineer at JCB Cab Systems

About

Manufacturing Engineer at JCB Cab Systems with experience in lean manufacturing, line balancing, process optimisation and CAD-based tooling design. Previously worked as a Junior Service Engineer at DHL, performing mechanical and electrical maintenance on forklift trucks to ensure high equipment reliability. Also experienced as a CAD Innovator in the medical device sector, creating precise, patient- specific 3D models and developing innovative engineering solutions.

Location

Stoke-On-Trent

Work experience

Manufacturing Engineer at JCB CAB SYSTEMS LIMITED, Jun 2025 - Jan 2026 · 8 mos, Uttoxeter, England, United Kingdom, •Process improvement and Lean manufacturing: Experienced in line balancing, time analysis and workflow optimization to improve throughout and reduce bottlenecks. •Tooling and process design: Skilled in designing jigs, fixtures and assembly tooling using CAD software. •Standard work and documentation: Create and update work instructions, SOPs and process documentation to ensure consistency and quality. •Quality and Safety focus: Ensure compliance with safety standards and support quality improvement initiatives. Cost Reduction and Efficiency Gains: Identifying improvement opportunities that reduce waste, cycle time and manufacturing costs.

Junior Engineer at DHL, Nov 2023 - Apr 2025 · 1 yr 6 mos, Stoke-on-Trent, England, United Kingdom, • Optimized Forklift Operations: Performed routine inspections and diagnostics on 50+ FLTs monthly, achieving 98% equipment uptime and reducing operational disruptions. • Comprehensive Maintenance: Delivered expert mechanical and electrical repairs to ensure the safe and efficient performance of FLTs, minimizing breakdowns by 20%. • Preventive Maintenance Expertise: Implemented proactive maintenance strategies to extend equipment lifespan and reduce unexpected failures, leading to increased operational efficiency. • Dynamic Problem-Solving: Diagnosed and resolved complex issues in a fast-paced environment, ensuring minimal downtime and uninterrupted operations.

Prototyping and Innovation Consultant at Quantum Healthcare Products, Apr 2023 - Aug 2023 · 5 mos, Stoke-on-Trent, England, United Kingdom, • 3D Modelling Expertise: Designed and developed precise, patient-specific 3D models in SolidWorks, ensuring functional and ergonomic designs for children’s body braces. • Innovative Mechanical Design: Engineered the first foldable knee joint in the market, providing enhanced flexibility and full support for young patients, improving comfort and mobility. • Prototyping and Testing: Produced high-precision prototypes using 3D metal and plastic printing and conducted rigorous testing to validate design performance, achieving a 20% improvement in patient mobility. • Attention to Detail: Maintained a high level of accuracy in designing and assembling components, ensuring seamless integration and reliability in production. • Collaborative Problem-Solving: Partnered with multidisciplinary teams to brainstorm and implement innovative solutions that addressed patient needs and optimized production workflows.

Education

Master of Science, Aerospace, Aeronautical and Astronautical/Space Engineering, University of Staffordshire

Bachelor's degree, Mechanical Engineering, N M A M Institute of Technology, NITTE