---
title: "Arjun Ajith - Tool Engineer in Kozhikode | Tal"
description: "Meet Arjun Ajith, Tool Engineer @ Watertec India | Precision Tooling and Process Planning based in Kozhikode."
image: "https://tal.club/meet/arjun-ajith/share-image"
---

# Arjun Ajith on Tal

## Headline

Tool Engineer @ Watertec India \| Precision Tooling and Process Planning

## About

Graduated from Kerala Government Polytechnic College with a Diploma in Tool and Die Technology, I currently serve as a Tool Engineer at Watertec India, a leader in bath and plumbing solutions\. My expertise lies in precision tooling, process planning, and toolroom operations, where I focus on optimizing manufacturing efficiency\. I excel in root cause analysis, tool modifications, and minimizing rejection\-related losses, bringing a data\-driven approach to every project\. At Watertec India, I collaborate with cross\-functional teams to deliver weekly engineering progress reports and ensure timely project completions\. My work is driven by a commitment to continuous improvement and operational excellence, leveraging skills in preventative maintenance and problem\-solving to enhance production outcomes\. I strive to contribute to an organization’s goals through innovative solutions and a dedication to quality\-driven practices\.

## Location

Kozhikode

## Work experience

Tool Engineer at Watertec India \(A Warburg Pincus portfolio company\), Mar 2024 \- Present · 2 yrs 3 mos, Sulur, Tamil Nadu, India, At Watertec India, I Worked at the convergence of tooling precision and manufacturing efficiency, overseeing process planning and toolroom operations for high\-precision components at a leading Indian bath and plumbing solutions manufacturer\. Drove rapid issue resolution, accurate tool modifications, and continuous reduction of rejection\-related losses\. >Deliver weekly Timeplan progress reports to clients about engineering progress, including analyzing trends and highlighting any issues >Direct all project actions initiation successful, planning and schedule of multiple projects\. >Root cause analysis\- Implement corrective action and preventive action\. >Study of various customer drawings and their application requirements from the customer through the CFT\. >PPAP submission prompt and interaction with the customers for the parts approval\. >Technical support for Dies & Mold RFQ preparations and project budgetary >Training in 5 core quality tool \(APQP, PPAP, FMEA, MSA, SPC\)\. >Led mold trials, validated GD&T compliance, and eliminated flow/burn defects across new tools\. >Standardized process sheets and documentation to enable consistent vendor execution >Anchored multi\-cavity mold trials, achieving uniform flow and balanced filling\. >Eliminated molding defects—flow imbalance, burn marks, venting issues—through systematic corrective actions\.

Tooling Engineer at Krk Molds and Dies, Mar 2023 \- Mar 2024 · 1 yr 1 mo, Tamil Nadu, India, At Krk Molds And Dies,I supported high\-precision manufacturing by owning tooling performance and process planning for medical,electrical,textile and home appliances components where tolerances were non\-negotiable\. \. I proactively drove fast issue resolution, carried out accurate tool modifications, and played a key role in minimizing reject\-driven costs\. >Led mold trials and GD&T validation, successfully eliminating flow\-related and burn defects in new tooling programs\. >Resolved chronic filling issues by implementing optimized gate\-length design changes\. >Coordinated preventive maintenance activities for a fleet of 35\+ molds deployed across multiple manufacturing sites\. >Applied DFMEA and PFMEA methodologies to enhance tooling robustness and mitigate development risks\. >Standardized process documentation and setup sheets to ensure consistent execution and quality across vendors\. >Expanded toolroom capacity by 50% through strategic outsourcing initiatives and improved production planning\. >Drove a significant reduction in part rejects from 15% to 1% by improving material flow, gate geometry, process parameters ,quality and control\.

TOOL AND DIE SPECIALIST \(Specialised in Precision Plastic injection molding and die cating\) at G\-PLAST \(P\) LTD, Aug 2019 \- Mar 2022 · 2 yrs 8 mos, At G\-plast,I became deeply advanced on expertise in plastic injection tooling, working with both hot runner and cold runner systems, as well as die\-casting tooling Owning the development of molds for Automotive, Medical,Oil and Gas,Aerospace and Electronics OEMs\. These roles required precise maintenance practices, rapid troubleshooting, and a solid understanding of tool wear, thermal effects, and failure modes\. I was responsible for maintaining New Tools T0 Trial on time, while actively supporting production tools with root cause analysis and New Tool Development Validation processes\. >Delivered zero\-defect T2 trial tools, achieving 30% faster blue\-spotting through enhanced insert inspection and monitoring practices\. >Supported NPD tool and die validation, ensuring dimensional accuracy, correct fit, and readiness for production\. >Anchored multi\-cavity mold trials, achieving uniform material flow and balanced cavity filling\. >Diagnosed and eliminated molding defects such as flow imbalance, short shots, flash, weld lines, burn marks, warpage, air traps, and venting\-related issues using systematic root cause analysis and targeted tooling and process improvements\. >Performed ultrasonic inspections to detect cracks early and prevent premature tool or die failure\. >Recommended tooling improvements based on wear\-pattern evaluation and material flow observations\. >Reduced tool changeover time by improving maintenance routines and optimizing changeover sequences\. >Minimized rework and schedule delays by identifying early\-stage tooling issues and correcting machining processes\. >Conducted root cause analyses and implemented tooling or design modifications to eliminate recurring issues\. >Supervised and developed a team of 5\- toolmakers, managing EDM operations,CMM Validation, Fitting activities, and Tool Validation to meet Production Timelines\. >Strengthened tool validation procedures and documentation, enabling smoother and more efficient customer handovers\.

Junior Toolmaker at G\-PLAST \(P\) LTD, Jul 2018 \- Jul 2019 · 1 yr 1 mo, At G\-Plast pvt ltd, I developed a strong foundation in toolmaking through hands\-on experience in machining, fitting, grinding, and blueprint interpretation\. This role strengthened my understanding of precision tooling, mold construction, and troubleshooting from the ground level\. >Gained hands\-on exposure to plastic moulding and die\-casting manufacturing processes across multiple client products\. >Assisted in production operations, general machine maintenance, and operation of conventional machines >Operated heavy machinery while ensuring strict compliance with safety standards and production guidelines\. >Supported material handling, stacking, and workflow organization to improve efficiency and inventory management\. >Collaborated with cross\-functional teams, contributing to a 15% improvement in production efficiency\. >Implemented preventive maintenance initiatives that streamlined workflows and reduced unplanned equipment breakdowns\. >Completed the Additional Skill Acquisition Programmed \(ASAP\), gaining practical training in communication, IT, and industry\-specific skills\. This program enhanced my employability by aligning my abilities with current industry demands, providing me with the essential tools and knowledge to confidently enter the workforce\.

## Education

Diploma of Education, Tool and Die Technology/Technician, Kerala government polytechnic college kerala India

[View the original profile](https://tal.club/meet/arjun-ajith)

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