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Senior Project Engineer Build Controls | B.Tech Mechatronics Engineer

About

Results-driven Mechatronics Engineer with 2+ years of progressive experience in industrial automation, special purpose machine (SPM) development, and project engineering( Build controls). Currently a Senior Project Engineer (Build control)at Wipro PARI, leading EV battery assembly projects (Tesla) and previously contributing to SPM projects for psecial purpose machine manufacturing. Proven expertise in end-to-end project execution, PLC-based automation, robotics (FANUC), process optimization, and cross-functional coordination. Strong track record of delivering projects on time, within budget, and with measurable cost savings through Lean and 5S methodologies. Skilled in ERP systems, data analysis, and continuous improvement.

Location

Pune District

AI stack

meta

Work experience

Senior Project Engineer at Wipro PARI, Jul 2025 - Present · 1 yr 1 mo, Khandala, Maharashtra, India, • Led end-to-end execution of the Tesla battery assembly project, delivering a fully automated assembly line for battery module production within schedule and budget. • Managed cross-functional teams (design, procurement, manufacturing, installation) to integrate turnkey automation solutions for EV battery manufacturing. • Coordinated with Tesla stakeholders for requirement gathering, technical discussions, Factory Acceptance Tests (FAT), and commissioning. • Optimized production line layout, cycle time, and resource utilization, improving throughput and reducing operational risks. • Implemented Lean Manufacturing and 5S methodology, achieving measurable cost savings and efficiency improvements. • Utilized ERP systems and Microsoft Excel dashboards for project tracking, inventory control, and performance reporting. • Ensured compliance with quality and safety standards, and managed vendor coordination for mechanical, electrical, and automation components.

Graduate Engineer Trainee at Wipro PARI, Jul 2024 - Jul 2025 · 1 yr 1 mo, Khandala, Maharashtra, India, • Contributed to the design, assembly, and commissioning of special purpose machines (SPMs) for iPhone (Zenith) and iPod (Zenith) assembly lines. • Assisted in PLC programming (Siemens/Allen-Bradley basics) and robotic integration (FANUC) for pick-and-place and testing applications. • Performed layout planning, material selection, and workflow analysis to optimize SPM performance and cycle time. • Supported Factory Acceptance Testing (FAT), site installation, and client troubleshooting, ensuring smooth project handover. • Used ROBOGUIDE simulation software for robotic path validation and cycle time optimization. • Worked closely with senior engineers to implement process improvements and resolve root-cause technical issues.

Engineer Intern at Wipro PARI, Jan 2024 - Jul 2024 · 7 mos, Khandala, Maharashtra, India, • Supported senior engineers in project documentation, data analysis, and material procurement for automation and SPM projects. • Assisted in mechanical and electrical assembly, testing of components, and inventory management. • Contributed to a warehouse optimization initiative using 5S, reducing material wastage, improving inventory accuracy, and cutting search time. • Gained hands-on exposure to PLC basics, industrial robotics (FANUC), and ERP-based project tracking.

Industrial Robotics Intern at FANUC India Pvt Ltd, Aug 2022 - Sep 2022 · 2 mos, Pune District, Maharashtra, India, • Gained hands-on experience with industrial robots and automation systems. • Programmed and operated FANUC robots for industrial applications. • Used ROBOGUIDE simulation software for designing robotic motion paths. • Improved system efficiency by optimizing robot cycle time and movement paths. • Worked in a team to develop automation solutions for real-world manufacturing problems

Education

Bachelor of Technology, Mechatronics, Robotics, and Automation Engineering, Rajarambapu Institute of Technology, Rajaramnagar, SAKHARALE