---
title: "Abhinay Kotha - Lead Hardware Engineer in Bengaluru | Tal"
description: "Meet Abhinay Kotha, Hardware & Systems Architect | Industrial Edge Computing | EV Charging Platforms, 11kW to 240kW | PCIe & Power Electronics | Product Development | Technical Leadership based in Bengaluru. AI stack includes cursor, gemini, and notebooklm."
image: "https://tal.club/meet/abhinay-kotha/share-image"
---

# Abhinay Kotha on Tal

## Headline

Hardware & Systems Architect \| Industrial Edge Computing \| EV Charging Platforms, 11kW to 240kW \| PCIe & Power Electronics \| Product Development \| Technical Leadership

## About

I architect and deliver complex hardware platforms across industrial edge computing, EV charging infrastructure, power electronics, and connected products\. Over 8\+ years, I have worked across the complete product lifecycle: requirements definition, system architecture, interface control, detailed hardware development, design governance, compliance, NPI, production testing, deployment, and lifecycle support\. I currently lead a hardware team covering high\-speed digital design, power electronics, PCB engineering, and external SI/PI activities\. I also guide cross\-functional alignment across Mechanical, Firmware, Analytics, and OT Network teams\. Selected impact: • Architected six EV charging variants spanning 11\.52kW and 22kW AC chargers through 30kW, 40kW, and 240kW DC fast\-charging platforms • Supported the commercial deployment of approximately 130 DC fast chargers in the United States • Led product cost optimization that reduced BOM cost by approximately 15% • Improved production throughput by approximately 30% through automated end\-of\-line testing and stronger manufacturing processes • Led six product certification programs across relevant UL, IEC, FCC, CE, and CB requirements • Architected a modular industrial edge\-computing platform integrating Jetson Orin Nano, PCIe 3\.0, SFP\-based networking, distributed power, SI/PI controls, and industrial thermal design My core strengths include: Hardware and system architecture Industrial edge computing EV charging infrastructure High\-speed digital design and SI/PI Power electronics and power architecture Compliance and certification strategy NPI, DFM/DFA and production readiness Technical leadership and design governance I am particularly interested in senior Hardware Architect, Systems Architect, Platform Architect, and hardware\-engineering leadership opportunities involving technically complex, safety\-critical, or industrial products\.

## Location

Bengaluru

## AI stack

cursor

gemini

notebooklm

replit

ChatGPT

ChatGPT Images

## Work experience

Lead Hardware Engineer at Utthunga, Dec 2025 \- Present · 10 mos, Bengaluru, Karnataka, India, Lead hardware architecture and engineering execution for industrial edge\-computing and connected\-product programs\. • Lead six engineers across high\-speed digital design, power electronics, PCB design, associate hardware engineering, and external SI/PI activities across three client programs\. • Guide Mechanical, Firmware, Analytics, and OT Network teams in aligning compute, power, thermal, networking, enclosure, and software requirements\. • Architected a modular industrial edge\-computing platform integrating a Jetson Orin Nano compute card, SFP\-based 1GbE networking, a custom PCIe 3\.0 backplane, distributed power, and industrial thermal management\. • Established platform partitioning, system blocks, interface definitions, power budgets, SI/PI strategy, design gates, and prototype\-integration criteria across seven parallel workstreams\. • Own technical direction, design reviews, work allocation, mentoring, engineering risk closure, and delivery quality\.

Hardware Design Consultant at Freelance, Sep 2025 \- Dec 2025 · 4 mos, Bengaluru, Karnataka, India, I can help companies get into or scale their Hardware Design in EV Charging, Embedded, IoT, Industrial, and Consumer Electronics Businesses\. Services offered\- Hardware Design, development, PCB Design, PCB Fabrication support, Board Bringup, System Design & Integration, Wiring Harness Design, System Level Wire Management, Pre\-Compliance, Compliance/Certification, EMI/EMC simulations, DFM, Production line setups, Product & Production Documentation, End\-of\-line Testing, and Field deployment and diagnostic support\. I can provide on\-site or remote support during the entire product life cycle, subject to a suitable work agreement\. I am available to work on either an hourly basis/project duration/particular time period\.

Associate Architect Hardware Design at SemaConnect, Apr 2025 \- Aug 2025 · 5 mos, Bengaluru, Karnataka, India, System Level Electrical, Hardware Design & Development of DC Fast Chargers from 30kW to 240kW, AC Level 2 Chargers Home & Commercial Fleet markets\. Electrical Safety & Load Testing of DC Fast charger using Resistive load & Regenerative Load and AC Level 2 Charger\. Vendor Management, building business relationships with manufacturers & distributors\. Customization of specific components as per the needs of the design\. Support for Firmware team with test setups and Mechanical team with design layout and realization of the product\. Hands\-on experience with Altium Designer, SolidWorks Electrical, LTspice\. Hands\-on experience in the implementation of UL 2202, UL 2231\-1, UL 2231\-2, UL 2594, IEC 61851\-1, IEC 61851\-23, IEC 62196\-3, and National Electrical Codes of different countries\. Design and implementation of Test\-zigs for production\. Setting up the production line for DCFCs & AC Level 2 \(7kW, 11\.2kW, 22kW\) EV Chargers\. Team Management and training the team members\.

Team Lead \- Hardware Design at SemaConnect, Jun 2023 \- Apr 2025 · 1 yr 11 mos, Bengaluru, Karnataka, India, System Level Electrical, Hardware Design & Development of DC Fast Chargers from 30kW to 240kW, AC Level 2 Chargers Home & Commercial Fleet markets\. Electrical Safety & Load Testing of DC Fast charger using Resistive load & Regenerative Load and AC Level 2 Charger\. Vendor Management, building business relationships with manufacturers & distributors\. Customization of specific components as per the needs of the design\. Support for Firmware team with test setups and Mechanical team with design layout and realization of the product\. Hands\-on experience with Altium Designer, SolidWorks Electrical, LTspice\. Hands\-on experience in implementation of UL 2202, UL 2231\-1, UL 2231\-2, UL 2594, IEC 61851\-1, IEC 61851\-23, IEC 62196\-3 and National Electrical Codes of different countries\. Design and implementation of Test\-zigs for production\. Setting\-up the production line for DCFCs & AC Level 2 \(7kW, 11\.2kW, 22kW\) EV Chargers\. Team Management and training the team members\.

Senior Engineer Hardware Design at SemaConnect, Oct 2022 \- Jun 2023 · 9 mos, Bengaluru, Karnataka, India, Spearheaded the research, design, and development of EV DC Fast Chargers, ensuring compliance with UL2202, UL2231, UL2594, and IEC standards\. Collaborated with cross\-functional teams to innovate charging solutions, enhancing user experience and operational efficiency\. Achieved a 30% reduction in development time through streamlined processes and effective project management\.

Senior Hardware Engineer at VVDN Technologies, Sep 2020 \- Jun 2021 · 10 mos, Gurugram, Haryana, India, • Delivered an 11\.2kW Type 2 AC EV charger through hardware development, validation, compliance, and production introduction\. • Led cross\-functional NPI activities covering design closure, manufacturing readiness, validation, and technical issue resolution\. • Trained approximately 30 engineers in DVTR execution, hardware validation, and board bring\-up practices\.

Embedded Hardware Engineer at Wavenet Solutions Private Limited, Feb 2018 \- Aug 2020 · 2 yrs 7 mos, Gurgaon, Haryana, India, • Developed connected and industrial hardware platforms using Nordic nRF52, nRF9160, and ESP32 technologies\. • Contributed to the certification and productization of four connected products\. • Industrialized a BLE asset tracker for production at approximately 60,000\-unit scale\. • Developed production test fixtures, EBOM documentation, vendor\-qualification inputs, and end\-of\-line processes\.

## Education

Bachelor of Technology \(B\.Tech\.\), Electrical, Electronics and Communications Engineering, NIIT University

11 th & 12th, Mathematics, Physiscs, Chemistry, Narayana junior college, hyderabad

[View the original profile](https://tal.club/meet/abhinay-kotha)

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